5 Budget Factors to Consider When Designing Cold Storage Warehouses

The need for cold storage facilities is greater than ever. Product integrity and fresh products are in demand as Millennials become major players in the consumer market. This generation of buyers favor healthier, fresher and higher quality products that have a shorter shelf life — meaning an efficient distribution network is crucial to serve these consumers.

But how can you design your warehouse cost-effectively?

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6 Ways to Optimize Your Facility’s Energy Consumption

Energy costs typically account for 30 percent of a facility’s operating budget. That means nearly a third of all the money you funnel into your plant goes straight to the utility bill.

We already know about the popularity of green building and sustainable practices, but is it possible to go too green? In short, yes. You don’t want to go so overboard with efficiencies that you’re overspending on unnecessary improvements.

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Food Safety: Biofilm Formation and Removal

Biofilm can form just about anywhere in a food processing plant — even the cleanest looking surfaces can be a threat to food safety if an invisible layer of bacteria is present. Why does biofilm form and how can it be prevented? Knowing how to detect and eliminate biofilm is crucial to ensuring your food plant’s processing equipment is contaminant-free.

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3 Challenges Facing Today’s Coffee Producers (and How to Solve Them)

Coffee continues to be one of the most rapidly evolving markets in the food and beverage industry. Variety in flavor options and the growing popularity of cold brew coffee are just a few of the latest market trends.

Consumer preferences and tastes are constantly changing, and to meet market demand while remaining profitable, producers need greater control over their processing and packaging systems.

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The 3 Most Popular Organic Food Categories in 2017

The organic food market is no longer a fringe segment, and Big Food is paying attention. Sales of organic products totaled a record $45.2 billion in 2017, according to the Organic Trade Association (OTA) — and it shows no signs of slowing down.

It’s a trend food and beverage manufacturers can’t ignore, but exactly what segments are growing? And which aren’t? Let’s look at the top-selling organic products from last year.

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3 Steps to Develop a Food Processing Manufacturing Plan

Developing a manufacturing plan is generally the second phase in the strategic planning process. After creating a business plan and specifying your food processing plant’s sales and growth projections, a manufacturing plan will identify and assess the processes that are used to manufacture the product to meet those sales goals. Continue Reading “3 Steps to Develop a Food Processing Manufacturing Plan”

7 Items Your Process Hazard Analysis Must Address

A process hazard analysis (PHA) is just one of the 14 essential process safety management (PSM) elements, but it’s also one of the most important. A PHA is extremely detailed, designed to examine and address potential hazards associated with handling highly hazardous chemicals. Do you have all of your bases covered? Continue Reading “7 Items Your Process Hazard Analysis Must Address”

The International Building Code’s Modification to Exit Access Travel Distance

The 2015 International Building Code includes a key modification, increasing the length of exit access travel distance from 250 feet to 400 feet (if it meets specific criteria) for buildings containing Group F-1 and/or S-1 occupancy. This change is significant to the design industry, building owners and occupants of large distribution and manufacturing facilities. Understanding the code’s implications for your existing and future facilities will ensure you’re properly prepared. Continue Reading “The International Building Code’s Modification to Exit Access Travel Distance”

Cold Storage Roofing: 4 Things to Consider When Designing Your Facility

Generally speaking, a roof is designed to keep the interior of a building dry and safe from the elements. When it comes to roofing for cold storage facilities, however, just being water-tight isn’t enough: Vapor-tight and energy-efficient roof systems are a specialty requirement.

There are a number of variables to juggle when designing and building a cold storage warehouse, including flooring systems, doors, equipment options and whether you’re incorporating any value-added service offerings. But don’t forget to look up — the wrong roof can make or break the long-term success of a refrigerated facility.

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