Considering the Plant-Based Protein Market? Process This First.

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How to Capitalize on the Demand for Plant-based Foods

The plant-based foods category is diversifying as retail sales have continued to increase, even during the COVID-19 outbreakAccording to Euromonitor, the meat-substitute market is expected to reach $2.5 billion by 2023.

Such impressive numbers may have you wondering if you should try the tofu and look into entering this emerging market. Let’s lean on the “know before you go” adage and help you make an informed decision.

 

Sunsweet Case Study: 3 Tips for Designing an International Processing Facility

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When Sunsweet decided to expand their existing facility in Chile and needed design help, they turned to Stellar for a partner to help them not only design the facility but guide them through the entire process. From selecting the right site, to understanding sanitary design principles which ensure food safety, to vetting of local subcontractors, choosing the right firm to support your project is one of the most important decisions you face.

 

Food Safety: Biofilm Formation and Removal

An in-depth look at warning signs, proper sanitation procedures and prevention

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Food Safety: Biofilm Formation and Removal

Biofilm can form just about anywhere in a food processing plant — even the cleanest looking surfaces can be a threat to food safety if an invisible layer of bacteria is present. Why does biofilm form and how can it be prevented? Knowing how to detect and eliminate biofilm is crucial to ensuring your food plant’s processing equipment is contaminant-free.

 

7 Food Industry Trends to Watch in 2020

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7 Food Industry Trends to Watch in 2020

The food and beverage industry continues to change rapidly, with 2019 seeing the growth of plant-based foods, health and wellness, and clean label products. 

In 2020, conscious consumerism still remains at the core of industry trends. Consumers are factoring both their personal health and the health of the planet into their buying decisions, prioritizing factors like nutrition, convenience and sustainability.  

Understanding what consumers are shopping for is imperative for food companies to stay ahead of the curve. That’s why we’ve compiled a list of the top trends that will impact the food industry in the new year.  

 

Project Commissioning: The Key to Meeting Your Food Plant’s Construction Goals

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Project Commissioning: The Key to Meeting Your Food Plant’s Construction Goals

Constructing a new food plant is more complex than ever. Increased competition, changing consumer trends, automation technology and energy efficiency are all factors that owners must consider.

Among all these moving parts, it can be easy for a plant owner’s original vision or goals to be lost or not fully realized. That’s why commissioning is becoming a critical part of the design-build process. A commissioning partner works with the owner throughout the design-build process to ensure their goals are achieved.  

 

Is RFID Worth It for Food Traceability?

Questions to consider before investing in RFID over barcodes

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Is RFID Worth It for Food Traceability?

While barcode tracking is the standard for supply chain traceability in the food industry, it’s not the only option. As RFID technology has advanced, many have asked if it’s worth the investment for food manufacturing and distribution.

RFID technology has its pros and cons. For example, it offers more functionality, but is typically more expensive, which is why it’s often reserved for products with a greater profit margin such as automobiles. So does it ever make sense for a food or beverage company?

 

RFID vs. Barcodes: Advantages and Disadvantages for Food Traceability

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7 Cost-Saving Ways to Optimize Your Food Packaging Process

Barcodes have long been the standard for tracking products throughout the food and beverage supply chain. But technological advancements have introduced RFID as another option across a variety of industries. What’s the difference?

What is RFID?

RFID, short for Radio Frequency Identification, is the use of radio frequency waves to wirelessly transfer data without contact. Tagging items with RFID tags allows users to automatically and uniquely identify and track inventory and assets.

 

How to Avoid Equipment Delays in Your Next Food Plant Construction Project

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How to Avoid Equipment Delays in Your Next Food Plant Construction Project

We still have a few months left in 2019, but if you’re considering building or renovating a facility sometime next year, the time to start planning may be now. Equipment lead times are growing longer — upwards of 18 to 26 weeks in some cases — and it can be even more for equipment shipped from overseas.

So how can you best prepare for your upcoming project so you don’t encounter equipment delays? In my experience, there are two major things to consider before meeting with your builder.

 

3 Ways to Leverage Predictive Analytics in Your Processing Facility

Artificial intelligence, machine learning and big data in food processing plants

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3 Ways to Leverage Predictive Analytics in Your Processing Facility

Food and beverage manufacturing has been one of the slower industries to adopt new technology. While machine learning and artificial intelligence may sound daunting, this technology offers a valuable return on investment.

Here are three major ways to benefit from big data tools in your processing plant.

 

What is Total Package Oxygen in Beer?

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What is Total Package Oxygen in Beer?

Managing total package oxygen (TPO) can be a challenge for beer producers looking to grow their output. TPO is the total concentration of oxygen (O2) present in packaged beer at the time of packaging. When beer comes into contact with air, it begins to oxidize — and too much oxygen can negatively affect the beer’s flavor.

The ultimate goal is to reduce the amount of oxygen allowed in during packaging to prevent oxidation and maintain product quality and taste. However, this can be easier said than done, especially if you’re transitioning from a smaller-scale production with manual processes to greater throughput with increased automation.