Does your PSM compliance training meet the latest OSHA requirements? [infographic]

Industrial refrigeration managers know that their personnel must undergo Process Safety Management (PSM) compliance training — but how do they know if their current training meets with the latest requirements from the Occupational Safety and Health Administration (OSHA)?

For example, did you know that simply sending your refrigeration team off for generic training at another facility is not enough? OSHA 1910.119 mandates being trained on your specific equipment and process.

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Are HEPA Filters the Best Choice for Your Facility?

Billions of particles can lace unconditioned air with dust, dirt, bacteria and viruses. That’s why your food plant’s air filters are crucial to preventing contamination and ensuring food safety. But when it comes to filtration, more isn’t necessarily better, especially when it comes to high-efficiency particulate air (HEPA) filters. HEPA filters are a necessity for many plant environments, but the level of filtration can vary, potentially making certain options expensive overkill for others.

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17 Common Ammonia Safety Issues Your Refrigeration Personnel Can Control (and Correct)

It’s always a good time to check up on your facility’s safety — but now the stakes are even higher when it comes to safety violations.

Employers across the U.S. have been facing higher penalties from the Occupational Safety and Health Administration (OSHA) this year. In January 2021, the federal agency announced it was increasing the maximum penalty for serious and other than serious citations to $13,653 and the maximum for repeat and willful violations to $136,532. 

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How to Prepare Your Ammonia Refrigeration System for a Hurricane

Hurricane season is here, and will be with us for a few months to come. That means processing facilities and distribution warehouses should pay extra attention to tropical forecasts, especially if their operations are located near the coast. On this blog, we’ve previously discussed best practices for preparing for a hurricane, including in the wake of the COVID-19 pandemic last year.

If your facility relies on ammonia refrigeration, however, preparing for a major storm is that much more important due to the potential for an ammonia release caused by weather damage. The most important thing is to establish a sound process safety management (PSM) program with standard operating procedures on how your facility prepares for a storm. You might be surprised at the number of plants that don’t have this outlined, especially smaller ones. Even if your system is under the 10,000-pound ammonia threshold, you should have a plan in place under the OSHA and EPA General Duty Clause. Ignoring these safety issues can be a lot more costly to address after the fact. It’s a good practice to prepare, prevent and execute a plan for emergencies. 

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Don’t Put Off Upgrading Your PLCs: 3 Red Flags and a Cautionary Tale

“If it ain’t broke, why fix it?”

It’s a question we’ve all heard before, but when it comes to older programmable logic controller (PLC) installations, it’s not an answer you want to find out the hard way. While some components can be found and purchased online, if your primary source for replacement parts is a site like eBay or obsoletePLCparts.com, it’s likely time to upgrade your system.

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Proper Air Balance is Critical to Employee Wellbeing and Food Safety

Proper air balance in a food plant is required to maintain the environmental parameters that keep the space food-safe, including temperature, humidity and the frequency of air replacement. Additionally, the direction of airflow is important, especially when dealing with raw animal products.

Now, in the post-pandemic world, clean, fresh air is more valuable than ever. As the world gets back to work, it’s important to examine your facility’s air system to ensure it’s up to par to keep workers and consumers safe.

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4 Ways to Reduce COVID-19 Risk in Your Facility

Now that COVID-19 is a risk encountered in everyday life, food plant owners and operators are looking for ways to protect their staff and facilities that are cost-effective and don’t hinder productivity.

As scientific authorities continue to nail down exactly how COVID-19 is spread, the overwhelming evidence suggests the virus primarily travels and is transmitted through droplets in the air. That’s why shielding your facility from an outbreak starts with its HVAC and refrigeration systems.

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3 Must-have PSM Elements to Prevent Dust Explosions and Other Disasters

Process Safety Management (PSM) is the OSHA standard that mandates employers identify, evaluate and control potentially hazardous activities, chemicals and components used in their processes.

While PSM audits are performed every three years, you should periodically perform self-audits to protect your facility from punitive measures from OSHA and, more importantly, to protect your employees from potentially catastrophic events that could lead to loss of life or property.

However, this isn’t a guide on performing self-audits (you can read more on that here).

Instead, we’re going to walk through a few PSM elements that you should pay special attention to while performing self-audits.

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Digital PSM: A Look at Stellar’s Updated NH360 Compliance Software Platform

When it comes to your facility’s process safety management (PSM), switching from paper to digital is a no-brainer. Using a digital platform saves time, makes document storage more convenient and allows you to have more control during OSHA audits.

We live in an online, digital world where software technologies make our work more efficient. Why should one of the most important elements of your business — the health and safety of your employees — be any different?

Stellar has been a pioneer in the digital PSM market since 1998, and we’re raising the bar.

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What Refrigerated Warehouses Need to Know About Ammonia Utilization in California

Source: CalARP Resource Compliance

California has long been an epicenter of food manufacturing in the United States. With more refrigerated warehouses looking to become sustainable in the 2020s, California is primed to be a major market where cold storage facilities transition to natural refrigerants.  

However, “The Golden State” has unique regulations that refrigerated warehouses must follow when updating their systems. Most critically, there are strict regulations on ammonia, which traditionally has been the preferred refrigerant because of its efficiency, low cost and safety when the system is properly designed.  

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