Stellar Food for Thought

March 9, 2023March 9, 2023

Building a Food Plant: 5 Ways to Prevent Schedule Delays

The food and beverage design-build process demands attention to detail and a high level of expertise to navigate a maze of regulations, adhere to strict food safety guidelines, stay within budget and guarantee the facility is well-equipped to meet long-term production goals.

Effectively coordinating different disciplines, vendors and subcontractors to ensure timely and on-budget execution is an ongoing challenge in construction projects that requires careful planning and communication.

As an owner, you’re in the driver’s seat and play a pivotal role in the overall success of the project. Here are some key things you can do to support your design and construction teams and help streamline the process.

February 23, 2023February 22, 2023 Views: 375

Is Your Refrigeration Contractor Pencil-Whipping Your Preventive Maintenance Program?

Temperature control is vital in the food and beverage industry, where slight fluctuations can threaten product integrity and put consumer health at risk.

Preventive maintenance programs (PMPs) help ensure refrigeration equipment operates at peak performance, regardless of a system’s age or the refrigerant it uses.

Unfortunately, the repetitive nature of maintenance work can elevate the risk of complacency. This is extremely dangerous in the context of industrial refrigeration because even a single oversight can quickly become life-threatening.

Have you noticed your technician or contractor mindlessly checking boxes on inspection forms, failing to report daily or weekly anomalies in equipment run data, or generally failing to give your system their undivided professional attention? If so, I have bad news: you may be dealing with a pencil whipper, and you’ll want to address the issue sooner rather than later.

February 9, 2023February 22, 2023 Views: 196

Is Your Refrigeration Automation Up to Par for 2023?

The development of advanced automation controls and technology for industrial refrigeration systems have made critical upgrades possible for owners who want to improve the efficiency, performance, safety and reliability of their systems and overall operations.

However, a refrigeration system running on outdated controls and hardware is like a ticking time bomb and can get quite expensive to repair — not to mention the cost of downtime.

January 26, 2023January 25, 2023 Views: 213

How to Write Better Electrical Specifications for Food Manufacturing Equipment

There are certain performance expectations your food processing equipment should meet to maximize your return on investment (ROI). Failing to establish and standardize equipment specifications (specs) during the procurement process can directly impact your plant’s safety, sanitation, efficiency and profitability.

You may be thinking, “But Michael, I already have a specs list written out, and it’s worked perfectly for us so far.” And that may be true! However, in my experience, many small- and mid-sized companies have room to improve in this area.

January 12, 2023January 12, 2023 Views: 127

2022 Recap: Our Top 5 Blog Posts of the Year

This past year has been a big one in the food and beverage industry, with new technology rolling out and (some) supply chain constraints waning. While new trends and practices are already appearing for 2023, it’s critical for manufacturers to reflect on 2022’s challenges and successes when planning for the one ahead.

That’s why we’re revisiting the topics our readers found most useful this year. From coffee trends to labor availability to cyberattacks, here are the five most popular Food for Thought posts of 2022.

December 8, 2022December 12, 2022 Views: 187

How to Choose the Best Process Valve Solution for Your Food and Beverage Facility

Designing the processing system for a food and beverage facility is a lot like doing a jigsaw puzzle. You can probably force many of the pieces to fit into various spaces. However, if you do not find the perfect fit, you’ll ultimately wind up with holes and weaknesses in your finished puzzle — or in this case, elevated food safety and quality risks that may cost your business valuable time and money.

To make an educated decision about valve selection, owners and their construction partners should consider the different types of valves available in the market and how they will interact with other components in the individual facility’s production lines.

November 10, 2022November 7, 2022 Views: 323

Selecting the Best Drainage Systems for Food & Beverage Processing

Whether you’re building a new facility or upgrading an existing one, it’s vital to have a well-designed drainage system throughout your processing areas. In fact, the North American Meat Institute (NAMI) lists the prevention of liquid accumulation as one of the top three principles of sanitary facility design.

Poor drainage in a food and beverage facility can impede the sanitation process and greatly affect overall food safety. Meanwhile, proper drainage design speeds up cleaning and reduces health and safety risks for both workers and production.

When done incorrectly, your facility’s drainage system can contaminate ingredients and products that then must be discarded, directly impacting your bottom line. In addition, recalls caused by product contamination can damage both your company’s reputation and your product category.

October 27, 2022October 25, 2022 Views: 572

7 Best Practices for Designing a Clean-in-Place System

A clean-in-place (CIP) system is a cost-effective and time-saving tool that rinses and washes the inside surfaces of food processing piping and equipment without mechanical disassembly. When designed well, a CIP system improves sanitation and enhances food safety while both simplifying the cleaning process for plant operators and reducing downtime. It automates what has traditionally been a laborious and time-consuming manual process of disassembling the piping, hand-cleaning each component and reassembling equipment.

In addition to lost revenue from halted production, improperly cleaned equipment can spread foodborne contaminants from batch to batch, which is dangerous to consumers and can lead to recalls that directly impact a company’s bottom line and reputation.

If you’re considering investing in a CIP system for your facility, it’s important to ensure you’re getting a design that is reliable and up-to-date. Your process design team should consider the overall needs of your operation, including changeover efficiency, water conservation and how the design will affect the complexity of the system.

October 13, 2022January 31, 2023 Views: 290

Food Plant Safety: Lockout/Tagout Best Practices

It’s no secret that working in a food processing plant can be quite dangerous. In fact, the Bureau of Labor Statistics (BLS) has listed the food manufacturing industry as one of the most hazardous. A big contributor to workplace accidents is improper lockout/tagout (LOTO) procedures.

When production in a food processing plant is halted for the installation, servicing or maintenance of machinery and heavy equipment, there must be a LOTO procedure in place to prevent the machine from turning back on and injuring a worker.

September 29, 2022September 26, 2022 Views: 282

What the USDA’s new Billion-Dollar Plan Means for Food Processors

The U.S. Department of Agriculture (USDA) is renewing its commitment to strengthen critical supply chains and address long-standing challenges within the food production and processing industries.

“As the pandemic has evolved and Russia’s war in Ukraine has caused supply chain disruptions, it has become clear we cannot go back to the food system we had before,” said the USDA in a press release.

The USDA aims to make the industry more competitive, equitable and resilient by investing billions of dollars in the food system. These investments are designed to build on a framework of similar legislation introduced in 2021 and could make the industry even more competitive.