Refrigeration

August 3, 2023July 31, 2023 Views: 266

Thousands of Ammonia Systems Now Face New Regulations. Is Yours One of Them?

While ammonia systems are a common and safe option for industrial refrigeration, they are highly regulated to protect public safety and the environment from a potential chemical release. For years, these government regulations have only applied to systems in the U.S. with 10,000+ pounds of ammonia — until now.

As of January 1, 2023, all facilities with ammonia systems, regardless of size, must comply with Environmental Protection Agency (EPA) regulations. That means your average mom-and-pop cold storage distributor must now play by the same rules as the world’s largest food companies.

The problem? Smaller facilities are often unaware they are subject to new rules, which could result in hefty fines and other penalties.

June 15, 2023June 15, 2023 Views: 355

5 Common Oversights in Industrial Refrigeration Compressor Maintenance (and How to Combat Them)

Compressors play a vital role in industrial refrigeration systems, serving as indispensable components. As time passes, both compressors and their bearings undergo degradation, posing a potential threat of facility downtime and consequent negative impact on your financial performance. To guarantee the consistent and efficient operation of this equipment, the implementation of a rigorous maintenance program becomes imperative.

Staying on top (or even ahead) of maintenance will prolong the compressor’s life and avoid a shutdown. In fact, 82% of manufacturing companies have experienced unplanned downtime, costing as much as $260,000 an hour, according to one study.

June 1, 2023June 1, 2023 Views: 349

Choosing the Right Oil-Cooling Method for Your Industrial Refrigeration Compressor

As any industrial engineer will tell you, screw compressors play a vital role in the food and beverage industry, where temperature control is critical to ensure product safety and quality.

They’ll also tell you that these compressors require a lot of oil to work properly. This oil serves several functions, including sealing the rotors, lubricating the bearings and cooling the discharge gas. Because of this, nearly all food processors and beverage manufacturers will be in the market for a refrigeration compressor rebuild or replacement at some point or another.

And while regular maintenance can help, designing a system with the proper oil-cooling technique can also extend a compressor’s lifespan by thousands of operating hours — but how do you determine what method makes the most sense for your system?

April 6, 2023April 6, 2023 Views: 438

How Stocking Up (or Not) on Spare Refrigeration Parts Can Impact IIAR 6 Compliance

When using ammonia refrigeration in a facility of any kind — whether it be meat or poultry processing, frozen food production or cold storage — compliance with ammonia safety standards is a must.

The International Institute of Ammonia Refrigeration (IIAR) is a membership-based technical society focused on ammonia refrigeration advocacy, education and standards. As an accredited American National Standards Institute (ANSI) Developer, IIAR establishes the minimum requirements for safely inspecting, testing and maintaining closed-circuit ammonia refrigeration systems.

February 23, 2023June 1, 2023 Views: 609

Is Your Refrigeration Contractor Pencil-Whipping Your Preventive Maintenance Program?

Temperature control is vital in the food and beverage industry, where slight fluctuations can threaten product integrity and put consumer health at risk.

Preventive maintenance programs (PMPs) help ensure refrigeration equipment operates at peak performance, regardless of a system’s age or the refrigerant it uses.

Unfortunately, the repetitive nature of maintenance work can elevate the risk of complacency. This is extremely dangerous in the context of industrial refrigeration because even a single oversight can quickly become life-threatening.

Have you noticed your technician or contractor mindlessly checking boxes on inspection forms, failing to report daily or weekly anomalies in equipment run data, or generally failing to give your system their undivided professional attention? If so, I have bad news: you may be dealing with a pencil whipper, and you’ll want to address the issue sooner rather than later.

February 9, 2023February 22, 2023 Views: 446

Is Your Refrigeration Automation Up to Par for 2023?

The development of advanced automation controls and technology for industrial refrigeration systems have made critical upgrades possible for owners who want to improve the efficiency, performance, safety and reliability of their systems and overall operations.

However, a refrigeration system running on outdated controls and hardware is like a ticking time bomb and can get quite expensive to repair — not to mention the cost of downtime.

June 9, 2022June 10, 2022 Views: 2711

Industrial Refrigeration Basics: Synthetic vs. Natural Refrigerants

Operable refrigerant systems have been in use since the 1830s, with ether as the original refrigerant. Over the years, the use of refrigerants has evolved as technology has advanced and research has revealed more about the impacts these substances have on the environment.

New restrictions continue to be placed on the use of refrigerants, making it more important than ever for manufacturers, as well as commercial and industrial owners, to stay up-to-date with the latest trends and changes.

January 6, 2022January 30, 2023 Views: 800

Does your PSM compliance training meet the latest OSHA requirements? [infographic]

Industrial refrigeration managers know that their personnel must undergo Process Safety Management (PSM) compliance training — but how do they know if their current training meets with the latest requirements from the Occupational Safety and Health Administration (OSHA)?

For example, did you know that simply sending your refrigeration team off for generic training at another facility is not enough? OSHA 1910.119 mandates being trained on your specific equipment and process.

November 18, 2021February 16, 2023 Views: 1898

Retrofitting an Existing Space for Cold Storage? Keep These Factors in Mind.

Cold storage is already a multibillion-dollar market, but it’s expected to continue growing in the years ahead. This surge is fueled by a number of factors, including:

Increased demand for fresh food
Growth in supermarket sales
A rise in online grocery shopping
The need for pharmaceutical drug and vaccine storage

As cold storage construction booms, some are converting existing buildings into refrigerated facilities. However, cold storage warehouses require unique specifications for the structure’s thermal envelope that are much more complex than a typical dry warehouse.

It’s crucial to understand these unique differences and the level of specialized detail involved, especially when it comes to a retrofit. Otherwise, you may face costly problems with your facility’s performance and thermal envelope in the future.

September 9, 2021January 30, 2023 Views: 14778

17 Common Ammonia Safety Issues Your Refrigeration Personnel Can Control (and Correct)

It’s always a good time to check up on your facility’s safety — but now the stakes are even higher when it comes to safety violations.

Employers across the U.S. have been facing higher penalties from the Occupational Safety and Health Administration (OSHA) this year. In January 2021, the federal agency announced it was increasing the maximum penalty for serious and other than serious citations to $13,653 and the maximum for repeat and willful violations to $136,532.

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