How 3D Printing is Complementing the Refrigeration Design Process

Headlines have been hot with 3D printing news, toying with opinions on how the technology could affect the everyday consumer experience. At Stellar, we’re seeing the value of 3D printing firsthand. For over a year now, we’ve been using 3D printers to provide our refrigeration clients with 3D models they can touch and feel–and it has proved to offer benefits for both sides of the table.

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Following Sanitary Design Best Practices Key to Avoiding Food Safety Recalls

Stellar is experiencing a major uptick in sanitary design projects, and we have a hunch as to why. The implementation of the Food Safety Modernization Act (FSMA) has many food and beverage companies taking a deeper look at their processing practices, their plant designs and the equipment that goes inside their facilities. As food recalls litter the headlines and impact the health of consumers, food safety continues to be a crucial area of focus. A sound food safety program begins on the plant floor, and it all starts with following sanitary design best practices.

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Food Processing Plant Down? 3 Solutions to Keep Operations Moving

Aside from producing high quality, safe products, what is one of the most important rules of food manufacturing? Do not short your customers. If a disaster puts your plant’s operations on pause, know your options for continuing production outside the walls of your facility. Co-packing, co-manufacturing and built-in redundancy are three solutions to keep your operations moving when your plant is down. Here are the key things to know about each.

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3 Keys to Handling Crisis Communications for Your Food Manufacturing Plant

Construction projects do not always run as planned, sometimes resulting in emergencies that require immediate reactions. From tornados and hurricanes to roof collapses, I know that emergency response is no easy task. With much to get done, crisis communications used to be the furthest thing from my mind when it came to these types of situations. However, managing the press is key to not only avoiding a public relations disaster, but to protecting your employees and business. Continue Reading “3 Keys to Handling Crisis Communications for Your Food Manufacturing Plant”

8 Ways to Prevent, Respond to Food Manufacturing Plant Explosions

If your food processing or beverage plant houses an ammonia refrigeration system, an explosion is your worst nightmare. Because your facility is at risk for this type of emergency, it’s imperative to understand both the proactive and reactive measures you must take in the event of an explosion. Continue Reading “8 Ways to Prevent, Respond to Food Manufacturing Plant Explosions”

How a Digital PSM Program Can Save You Time

What if I told you that your facility could shorten its process safety management (PSM) audit from four days to four hours? This was a reality for a plant I audited recently—all thanks to its digital PSM program. Digital PSM programs are becoming more widely viewed as a best practice for facility owners, requiring less time and resources for auditing and documentation. In an era where we’re all short on time and resources, I’ve outlined below how a digital PSM program can save you both.   Continue Reading “How a Digital PSM Program Can Save You Time”

How to Get Management More Involved in Your PSM Program

Does your management team actually understand what’s involved in process safety management (PSM)? For many organizations, the answer is “no.” Management often doesn’t realize how much goes into completing each of the 14 PSM elements, telling their teams to simply “get it done.” However, there are ways to increase management’s PSM involvement. Continue Reading “How to Get Management More Involved in Your PSM Program”

7 Items Your Process Hazard Analysis Must Address

A process hazard analysis (PHA) is just one of the 14 essential process safety management (PSM) elements, but it’s also one of the most important. A PHA is extremely detailed, designed to examine and address potential hazards associated with handling highly hazardous chemicals. Do you have all of your bases covered? Continue Reading “7 Items Your Process Hazard Analysis Must Address”