Major food recalls are a reminder of how critical detection technology is for a food facility — and lately, it seems we’re being reminded far too often. There are a lot of variables when it comes to x-ray and metal detection systems: What should you buy? How much protection is enough? How do you maximize performance? Let’s start by understanding the difference between x-ray and metal detection technology.
Did you tune in to our Food Engineering webinar today? We discussed why strategic plans are important to your facility’s growth, and what information makes them effective.
If you’re thinking of upgrading equipment or renovating your facility, it’s critical that food safety requirements are met in the process. Most manufacturers are taking a proactive role in ensuring equipment is engineered for optimal cleaning and sanitizing to meet all safety regulations, but it’s important that all plant stakeholders who play a role in food safety have input.
The COVID-19 pandemic brought a number of immediate and temporary changes to daily life: reduced occupancy limits, partitions, social distancing, one-way stairwells and more.
While these short-term adaptations were necessary to mitigate the spread of the virus, will the pandemic change the way facilities are built in the long term? The likely answer is, not dramatically.
However, it is shaping the way we think about designing these spaces. Let’s look at some examples of trends we may see in the post-COVID era.
Isn’t it just an embarrassing and awkward critique by an auditor? How is it different than if our own staff analyzes our facility? Do I really need an assessment if the plant is running fine?
Last week on the blog, we examined the brand new, state-of-the-art hatchery Stellar completed for poultry processor Bell & Evans. The facility — which is the first certified organic, humane, animal-welfare focused chick hatchery in the United States — is an example of trailblazing a new approach to traditional food processing.
Not only does it employ fascinating and cutting-edge technology, but this project contains lessons for any food manufacturer looking to pioneer or experiment in their own particular market.
Many food processors are turning to wireless automation to improve the efficiency and interoperability of the plant’s control systems. This method of automation architecture offers significant cost savings in engineering and installation, while providing more flexible access to data for monitoring and analysis.
Whether you’re designing a new food processing plant or upgrading an existing facility, determining necessary upfront water treatment is a critical step in protecting and maintaining your plant’s systems. Many plants forgo thorough analysis resulting in poorly or untreated water that can lead to scale and bacterial buildup on equipment. Stellar often partners with water treatment professionals such as Southern Waters Company, Inc. to effectively manage clients’ clean water requirements.
The construction industry continues to face a tight labor market as contractors manage ongoing demand, leaving some no choice but to turn down projects if their workforce cannot meet the project needs. In 2021, more than 40% of construction firms reported turning down work due to labor shortages, according to the U.S. Chamber of Commerce.
However, demand for construction workers is only expected to rise. In November 2021, President Joe Biden signed the $1.2 trillion bipartisan Infrastructure Investment and Jobs Act into law, which is expected to create an average of 1.5 million jobs each year for the next decade and provide $550 billion to improve the nation’s infrastructure over the next five years. This legislation would fund airports, ports and waterways, roads, bridges and more, which would provide food plant owners with better access to farms, raw ingredients and distribution channels.
As demand rises, plant owners should understand the options for securing the necessary labor to complete their new-build or expansion projects and how their choices could impact the project lifecycle.
Compressors play a vital role in industrial refrigeration systems, serving as indispensable components. As time passes, both compressors and their bearings undergo degradation, posing a potential threat of facility downtime and consequent negative impact on your financial performance. To guarantee the consistent and efficient operation of this equipment, the implementation of a rigorous maintenance program becomes imperative.
Staying on top (or even ahead) of maintenance will prolong the compressor’s life and avoid a shutdown. In fact, 82% of manufacturing companies have experienced unplanned downtime, costing as much as $260,000 an hour, according to one study.
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