Feb 28, 2019
When it comes to your facility’s process safety management (PSM), switching from paper to digital is a no-brainer. Using a digital platform saves time, makes document storage more convenient and allows you to have more control during OSHA audits.
We live in an online, digital world where software technologies make our work more efficient. Why should one of the most important elements of your business — the health and safety of your employees — be any different?
Stellar has been a pioneer in the digital PSM market since 1998, and we’re raising the bar.
Feb 7, 2019
Condensers are one of the most critical elements of a refrigeration system. While optimizing the performance of your condenser is important for reducing energy usage and maintenance costs, if you’re building a new facility, it all starts with selecting the best option for your needs.
When choosing a condenser, it’s important to consider where the facility is located. In colder climates, ice buildup and water freezing may occur with evaporative condensers. To work around this issue, you have two options:
Sep 27, 2018
Caspers Cold Storage & Distribution, Florida’s oldest third-party logistics company, recently opened a new state-of-the-art refrigerated distribution facility in Tampa that is helping transform the company into one of the most dynamic leaders in cold storage distribution today. The 116,000-square-foot facility is key to Caspers’ new business model as a frozen-food storage provider. It includes:
- An 87,000-square-foot, -10°F freezer
- Two -48°F blast cells
- A 16,000-square-foot, 35°F truck dock
- Machine and maintenance rooms
- Offices and employee welfare areas
The facility was designed and built by Stellar, which overcame several building complexities to complete the project quickly and under budget. Here are five lessons companies can learn from Caspers’ new refrigerated distribution facility.
Sep 6, 2018
What is packaged refrigeration?
Low-charge packaged refrigeration systems are “packaged” or “modular.” The refrigeration equipment is built off site, mounted on a structural steel base (skid), and then delivered to your plant as a self-contained, “plug-and-play” system.
Not only is low-charge packaged refrigeration equipment safer, it also comes with advantages in terms of:
- Field labor savings
- Schedule savings
Aug 30, 2018
Low-charge packaged refrigeration is a safe, innovative solution that uses CO2 or ammonia and a secondary refrigerant, such as glycol. This allows facilities to reap the benefits of ammonia’s excellent thermodynamic properties while minimizing the refrigerant charge and risk because the ammonia is isolated to one area and only the secondary refrigerant is circulated throughout the facility.
The system is “packaged” or “modular,” with refrigeration equipment built off-site, mounted on a structural steel base, and then delivered to a plant as a self-contained, “plug-and-play” system.
One of the major advantages of a packaged refrigeration system is ease of installation. Here are some of the main reasons why:
Aug 9, 2018
At Stellar, we construct a lot of cold storage facilities and distribution centers. In fact, over the years we’ve designed and built more than 10 million square feet of public refrigerated warehouse space.
My point? We notice patterns in consumer demand, common challenges and external factors that influence the market as a whole.
Here are six of the top things affecting the cold storage construction industry right now.
May 31, 2018
I had the opportunity to attend the 2018 IIAR Natural Refrigeration Conference & Expo in March, and it got me thinking about the value in these industry events. Why do we attend them?
There are countless niche conferences that cover every segment of the food and beverage industry, from packaging to refrigeration and from dairy to meat. These events bring professionals together from across the country and world — but why are they so important?
Breaking down your options as the R22 refrigerant is phased out
Feb 1, 2018
The turn of the new year signaled the most recent step of the R22 refrigerant phase-out in the United States.
As a reminder, here’s the timeline according to the EPA final rule:
- On January 1, 2018, R22 production dropped 30 percent from the 2017 supply to 9 million pounds
- On January 1, 2019, production will drop 55 percent from the 2018 supply to 4 million pounds
- On January 1, 2020, R22 will be phased out completely with no new or imported R22 allowed in the U.S.
Since the supply just dropped at the beginning of this year, that means R22 prices (and repair prices) are increasing yet again.
If your refrigeration system uses R22, or any other refrigerant with a high Global Warming Potential (GWP), you have some decisions to make — and the clock is ticking.
Sep 28, 2017
Consumer demand for “clean labels” with simple and natural ingredients has been a driving force in the food industry in recent years. In fact, clean-label foods is forecasted to be a $180 billion global market by 2020, and many food manufacturers are reformulating recipes to adapt with the growing trend.
The idea behind clean eating is avoiding foods with preservatives, artificial additives and “ingredients you can’t pronounce.” Although most of these additives are USDA-approved and technically safe to consume, they have undoubtedly developed a stigma among consumers.
What two credit interpretation rules mean for temperature-controlled plants
Nov 22, 2016
Food processing and cold storage facilities have historically faced challenges when pursuing LEED certification. Refrigeration and process systems require a lot of energy, and there has never been a specific path or program for these types of facilities under the LEED umbrella. However, LEED v4 and its two specific credit interpretation rules are now making the path to certification more achievable.