Simulation Software: The Benefits for Food Plants

How simulations streamline construction and save money

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Simulation Software: The Benefits for Food Plants

Digital transformation is taking over the food industry. From automation and artificial intelligence (AI) to real-time mobile reporting, companies are looking to invest in digital tools that improve efficiencies and reduce overhead. 

But with the wide variety of options available today, it can be difficult to decide which technological investment will keep your manufacturing facility ahead of the pack. 

Simulation software is one of the newest technological breakthroughs – one that can save up to millions of dollars for food companies when they are building or expanding their facilities. 

 

Is RFID Worth It for Food Traceability?

Questions to consider before investing in RFID over barcodes

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Is RFID Worth It for Food Traceability?

While barcode tracking is the standard for supply chain traceability in the food industry, it’s not the only option. As RFID technology has advanced, many have asked if it’s worth the investment for food manufacturing and distribution.

RFID technology has its pros and cons. For example, it offers more functionality, but is typically more expensive, which is why it’s often reserved for products with a greater profit margin such as automobiles. So does it ever make sense for a food or beverage company?

 

RFID vs. Barcodes: Advantages and Disadvantages for Food Traceability

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7 Cost-Saving Ways to Optimize Your Food Packaging Process

Barcodes have long been the standard for tracking products throughout the food and beverage supply chain. But technological advancements have introduced RFID as another option across a variety of industries. What’s the difference?

What is RFID?

RFID, short for Radio Frequency Identification, is the use of radio frequency waves to wirelessly transfer data without contact. Tagging items with RFID tags allows users to automatically and uniquely identify and track inventory and assets.

 

Ammonia Refrigeration: Is Your Machine Room Ventilation Up to Code?

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Ammonia Refrigeration: Is Your Machine Room Ventilation Up to Code?

When it comes to ammonia refrigeration machine rooms, ventilation updates can often be overlooked.

Current and new mechanical codes — International Mechanical Code (IMC) and Uniform Mechanical Code (UMC) — defer to IIAR 2 (and sometimes ASHRAE 15) as the referenced code for ammonia refrigeration systems, including the machine room ventilation.

Just because your ammonia system was designed to code years ago it may not necessarily be code compliant today.

If you have updated your refrigeration system recently, did you update your machine room’s ventilation as well?

 

Arc Flash Hazard Analysis: 4 FAQs

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Arc Flash Hazard Analysis: 4 FAQs

Arc flashes are a potential safety risk when it comes to your manufacturing facility’s electrical equipment. But how can you ensure your employees are protected?

The National Fire Prevention Association (NFPA) 70E, “Standard for Electrical Safety in the Workplace,” provides safety procedures for using electricity on the job. One of its guidelines includes “arc flash” assessment and protection.

NFPA 70E is voluntary on the part of companies — that is, it is not enforced by any government agency — yet, we’re seeing more companies interested in conducting an “arc flash hazard analysis” of their electrical equipment.

Here are four frequently asked questions I’ve received about arc flashes and assessments to reduce them:

 

Convert Wastewater into Energy Savings with a Heat Exchanger

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Convert Wastewater into Energy Savings with a Heat Exchanger

Facilities that produce canned goods use steam and water during the canning process. But some of them are flushing potential energy savings down the drain — literally. Whether your plant manufactures canned tuna, beans or vegetables, a heat exchanger could help cut energy costs with little upfront investment.

 

Internet-connected LED Lighting: 4 Benefits for Warehouses and Food Plants

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Internet-connected LED Lighting: 4 Benefits for Warehouses and Food Plants

LED lighting has quickly become the industry standard in warehouses and manufacturing facilities. It’s more powerful, less expensive to operate and more controllable than ever before.

Now, LED lighting is being offered more and more as a network-connected item in today’s Internet of Things environment. This “smart” lighting goes beyond just the average motion detector, allowing greater flexibility and features for plant operators.

 

Millennials and Mergers: How Food Manufacturers Should Respond to the Changing Food Industry

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Millennials and Mergers: How Food Manufacturers Should Respond to the Changing Food Industry

Mergers and acquisitions are a driving force in the food industry today. Plus, a growing middle class and the millennial population are less brand loyal than previous generations, leading to a surge in store brands. What does this mean for food manufacturers? How should they respond to this disruption in the industry?

Acknowledge that the next generation is changing the food game

We can’t rely on what we used to know about how consumers make purchasing decisions. “That’s what we’ve always done” is no longer a valid justification in today’s food and beverage market.

 

Machine Learning and AI in Food Plants: Where to Start

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Machine Learning and AI in Food Plants: Where to Start

So you want to incorporate artificial intelligence and machine learning into your food processing facility — but where do you start? These tools have grown increasingly popular, and you’ve likely heard people discussing different platforms like Amazon Web Services (AWS), Google Cloud and Microsoft Azure. But how do you get access to these tools and what can they do?

Three layers of cloud computing

When it comes to introducing machine learning to your processing, think of it as a three-tiered ecosystem:

1. Service providers (AWS, Google Cloud, Microsoft Azure)

2. IoT solutions partners (system integrators, data experts, etc.)

3. End users (Facility operator, plant owner, etc.)

 

How We Service Industrial Refrigeration Compressors [VIDEO]

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Stellar – Compressor Rebuild & Repair Facility (How It’s Done) from Stellar on Vimeo.

We recently updated our refrigeration parts and compressor shops in Jacksonville, Florida, and Fort Worth, Texas. Stellar also has shops in Modesto, California, and York, Pennsylvania. Each facility offers climate-controlled storage spaces and a compressor shop with a separate teardown room, clean room and paint booth.

From the time a compressor arrives at one of Stellar’s service facilities to the time it leaves, it undergoes an unrivaled 75-point quality inspection — a rigorous examination unlike any in the industry.