Digital PSM: A Look at Stellar’s Updated NH360 Compliance Software Platform

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Digital PSM: A Sneak Peek at Stellar’s New Compliance Software Platform

When it comes to your facility’s process safety management (PSM), switching from paper to digital is a no-brainer. Using a digital platform saves time, makes document storage more convenient and allows you to have more control during OSHA audits.

We live in an online, digital world where software technologies make our work more efficient. Why should one of the most important elements of your business — the health and safety of your employees — be any different?

Stellar has been a pioneer in the digital PSM market since 1998, and we’re raising the bar.

 

3 Applications for Big Data in Food Plants

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3 Applications for Big Data in Food Plants

Big data comprises the large volume of data that businesses collect on a day-to-day basis. The question is: Are you taking advantage of it?

Data and analytics tools can be customized to meet your facility’s unique needs and goals — whether you simply want to gain insights to resolve certain pain points or install system-wide automation technology that takes your efficiency to the next level. 

Let’s take a look at three applications for big data in a food processing facility:

 

What Refrigerated Warehouses Need to Know About Ammonia Utilization in California

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What Refrigerated Warehouses Need to Know About Ammonia Utilization in California

Source: CalARP Resource Compliance

California has long been an epicenter of food manufacturing in the United States. With more refrigerated warehouses looking to become sustainable in the 2020s, California is primed to be a major market where cold storage facilities transition to natural refrigerants.  

However, “The Golden State” has unique regulations that refrigerated warehouses must follow when updating their systems. Most critically, there are strict regulations on ammonia, which traditionally has been the preferred refrigerant because of its efficiency, low cost and safety when the system is properly designed.  

 

Food Safety: Biofilm Formation and Removal

An in-depth look at warning signs, proper sanitation procedures and prevention

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Food Safety: Biofilm Formation and Removal

Biofilm can form just about anywhere in a food processing plant — even the cleanest looking surfaces can be a threat to food safety if an invisible layer of bacteria is present. Why does biofilm form and how can it be prevented? Knowing how to detect and eliminate biofilm is crucial to ensuring your food plant’s processing equipment is contaminant-free.

 

Refrigerated Pet Food Plants: What’s Different?

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Refrigerated Pet Food Plants: What’s Different?

Between 2018 and 2019, pet food production was up 4% globally and increased by double-digits in some regions, according to Alltech’s 2020 Global Feed Survey. Higher-quality food is also in greater demand as more consumers view and treat pets like family.

Among these trends are an increased interest in fresh, refrigerated pet food.

The Associated Press reports that “U.S. sales of fresh pet food in groceries and pet stores jumped 70% to more than $546 million between 2015 and 2018, according to Nielsen, a data company. That doesn’t include online sales or people making their own fresh pet food.”

As a manufacturer, if you’re considering the refrigerated pet food space, there are important differences to keep in mind when it comes to processing and distributing these chilled goods.

 

Ammonia Refrigeration: Debunking 3 Myths

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Ammonia Refrigeration: Debunking 3 Myths

In previous blog posts, we’ve discussed that owners of hydrofluorocarbons (HFC) refrigeration systems have some decisions to make as R22 refrigerant is phased out and states take on regulations and enforcement.

Natural refrigerants, like CO2 or ammonia, are good alternatives, but they can sometimes get a bad rap. We’ve debunked some myths about CO2 before — now let’s look at ammonia.

 

Big Data in Food Plants: Short-term and Long-term Investments that Yield ROI

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Big Data in Food Plants: Short-term and Long-term Investments that Yield ROI

Today’s big data tools and technology can create significant cost savings in modern food and beverage plants — and the return on investment (ROI) can come in the form of reducing losses or improving production.

Every company has a different outlook when it comes to capital spending, though, with some focused on short-term investing and others taking a long-term approach. Let’s look at some short-term and long-term options when it comes to big data and analytics tools.

 

7 Food Industry Trends to Watch in 2020

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7 Food Industry Trends to Watch in 2020

The food and beverage industry continues to change rapidly, with 2019 seeing the growth of plant-based foods, health and wellness, and clean label products. 

In 2020, conscious consumerism still remains at the core of industry trends. Consumers are factoring both their personal health and the health of the planet into their buying decisions, prioritizing factors like nutrition, convenience and sustainability.  

Understanding what consumers are shopping for is imperative for food companies to stay ahead of the curve. That’s why we’ve compiled a list of the top trends that will impact the food industry in the new year.  

 

Project Commissioning: The Key to Meeting Your Food Plant’s Construction Goals

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Project Commissioning: The Key to Meeting Your Food Plant’s Construction Goals

Constructing a new food plant is more complex than ever. Increased competition, changing consumer trends, automation technology and energy efficiency are all factors that owners must consider.

Among all these moving parts, it can be easy for a plant owner’s original vision or goals to be lost or not fully realized. That’s why commissioning is becoming a critical part of the design-build process. A commissioning partner works with the owner throughout the design-build process to ensure their goals are achieved.  

 

The Secret to Optimizing Your Compressed Air System

Busting the myth that “another compressor” is always the answer

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The Secret to Optimizing Your Compressed Air System

Credit: Kaeser

 

Compressed air is a commonly used power source in manufacturing facilities, but it isn’t necessarily a cheap one. Aided by the Compressed Air Challenge movement, which started 20 years ago, users have started treating compressed air as a utility with supply and demand. 

This has led to a greater understanding of how to use compressed air efficiently, but many facilities are still running on systems that are not optimized.