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public refrigerated warehouse

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Four Key Budget Considerations in Designing Your Plant’s Mechanical System

It is critical to plan for the future when designing your food processing plant’s mechanical systems. We find that many plants are now undergoing expensive retrofits because future needs were not appropriately considered. Not only are retrofits expensive, but if new equipment is not sized and sequenced effectively, it can significantly affect your energy costs. To avoid these issues, here are four budget considerations to address when designing your plant’s mechanical system:

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Food Processing Mechanical Systems : 4 Critical Areas To Address Early On

Your food processing plant’s mechanical system will affect the entire facility’s operating efficiency. Water, steam and gas are the basic functions required to run any processing plant, so the design process must begin with a full evaluation of these resources. Your mechanical engineers should address four critical areas in the early stages of your plant’s design:

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Food Safety in China: What Food Processors Need to Know

Food processing facilities in the U.S. have long made food safety one of their top priorities. Unfortunately that’s not the case in China. In recent years the country has been plagued with numerous high-profile food safety scandals, from grilled kebabs made from cat meat to pork buns so loaded with bacteria that they glow in the dark.

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How to Ensure Quality Control in Food Processing Facilities in China

We have very tight quality control standards in the U.S. and chances are, you’ll want to employ those same standards in your facility overseas. China has different, often non-existent, standards so managing quality control is solely up to your team. Ensure that you have a team of individuals who oversee everything from your engineering documents to intellectual property to equipment selection and installation. Here are my top four areas that must be managed closely to ensure quality control.

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Your Guide to Financing and Staffing a Food Processing Plant in China

Expanding your food processing business into China requires much more than a capital investment—it requires a significant investment in upfront planning and research. Expats who are currently operating a business in the country can be your greatest source of information, both in navigating China’s financial industry and in identifying trusted sources. Here are a few key things you need to know about banking, taxes and staffing before expanding your food processing operations in China.

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Four Things You Need to Know About the Permitting Process in China

Successful U.S. businesses in China know one thing: building relationships with Chinese officials is the key to effectively establishing, running and managing a business. Especially when obtaining the necessary permits and approvals for a new food processing plant – which can be a lengthy and frustrating process – it’s imperative to play by a few key rules to ensure a smoother permitting process.

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Four Tips for Food Processing Site Selection in China

More and more food companies are expanding into emerging markets such as China, capitalizing on growing middle classes and increasing popularity of westernized diets. Yet setting up a food processing facility in China – from financing and permitting to quality control and food safety – is a vastly different process than in the U.S. This month in Food for Thought, we’ll explore these topics in more depth and offer our tips and insights based on our own experience operating in China.

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Best Practices for Sanitary Design in Food Processing Plants

Over the years, the role of food plant architects has expanded greatly, requiring designers to become true experts in sanitary design. As a result, some best practices have emerged in the food processing design-build industry to ensure food safety and prevent problems, and added expenses, down the road.

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Considerations for On-site Wastewater Treatment

Stellar often partners with The Probst Group on wastewater treatment projects. Hank Probst, a partner with The Probst Group, contributed to this blog post.

 

a wastewater treatment tank

 

Reducing the costs of wastewater treatment spent at an outside facility is leading many food processing plants to consider treating their wastewater on-site. In addition to treatment costs based on volume, municipalities typically impose a surcharge if the characteristics of the wastewater stream exceed the municipality’s typical domestic strength. It becomes an ROI issue and fairly easy for plants to justify.

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