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public refrigerated warehouse

Views: 950

Eight Critical Steps in Water Treatment To Protect Your Products and Equipment

Whether you’re designing a new food processing plant or upgrading an existing facility, determining necessary upfront water treatment is a critical step in protecting and maintaining your plant’s systems. Many plants forgo thorough analysis resulting in poorly or untreated water that can lead to scale and bacterial buildup on equipment. Stellar often partners with water treatment professionals such as Southern Waters Company, Inc. to effectively manage clients’ clean water requirements.

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Views: 783

A Conversation With Powerit Solutions® About Energy Management Technology

I recently sat down with Jack Perkins, Director of Channel Development for Powerit Solutions®, to discuss ways the food and beverage industry can benefit from energy management technology. Stellar often partners with energy experts such as Powerit Solutions to provide clients with a full range of tools to increase energy efficiency.

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Views: 1213

Automate These Three Processes to Increase Throughput

As product lines become more diverse due to increased demand in specialty ingredients in multiple sized packages with private labeling, manual processes become both costly and time consuming. Many food processing plant managers are recognizing the benefits of automating previously manual processes to increase production and reduce labor costs.

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Tips for Managing Multiple SKUs to Meet Customer Demands

The food and beverage industry today is all about consumer demand and meeting preferences for tastes, specialty ingredients and preparations (such as non-GMO, Kosher and gluten-free), flexible packaging, and convenient serving sizes.

Take the coffee industry for example: One customer wants a special blend in a light roast with a medium grind. Another customer wants a different blend in a dark roast with a fine grind. You can do the math and see the exponential impact of the options. Every variation creates a unique SKU for the coffee producer.

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Process Solutions For Adding Gluten-free to Your Product Mix

Ingredient changes and process design solutions are much easier to engineer in a new plant than in an existing one. Plants that work with allergen products can design dedicated process lines, separate storage areas and well-planned cleaning processes to avoid any cross-contamination issues. Yet with gluten-free products being relatively new on the scene, retrofitting an existing plant to incorporate this allergen into the current product mix can be challenging.

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Sanitary Process Installation: What to Ask When Selecting a Subcontractor

Equipment manufacturers play a key role in the food safety program of a food processing plant, ensuring that equipment is designed and built to meet stringent sanitary requirements. Plant owners often spend significant time and money to acquire the right equipment with the proper sanitary construction. Yet once that equipment is designed and delivered, the next critical step is ensuring that it’s installed properly, within those same sanitary standards. If you do not carefully screen installation subcontractors, you could put your plant at risk of a food safety issue.

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New Trends in Sanitary Equipment Design are Improving Food Safety Standards

As food safety regulatory requirements become more stringent, equipment manufacturers are stepping up to the plate and increasing the role they play in the industry. The American Meat Institute’s (AMI) 10 sanitary design principles offer baseline standards for equipment design, yet many suppliers are going above and beyond these standards by offering improved surfaces, cleaning chemicals, and construction processes.

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Five Ways an Enterprise Resource Planning (ERP) System Can Help You Comply With FSMA

The Food Safety Modernization Act (FSMA) is front and center for most food processors yet managing the regulatory and reporting requirements can be taxing and time consuming. Many food processors are investing in an Enterprise Resource Planning (ERP) system to more efficiently manage the process, allowing for better data collection, analysis, documentation, and reporting tools. Using an ERP program to manage your plant’s food safety program will improve your audit results, reduce food safety-related incidents and investigations, improve product quality and ultimately increase operational efficiencies.

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Views: 876

The FDA Invites Comments from Food Processors on Proposed New FSMA Rules

The U.S. Food and Drug Administration (FDA) recently released a new strategy document that outlines the agency’s guiding principles for implementing the Food Safety Modernization Act (FSMA). This latest move by the FDA is designed to encourage dialogue and collaboration between the agency and the food industry as FSMA moves into its next phase – the effective and efficient implementation of the new standards.

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Views: 11426

Six Reasons to Consider a CO2/NH3 Cascade Refrigeration System

 Food processors and distributors are under constant pressure to produce more while spending less on operations. For plant owners looking for greener and more efficient secondary refrigerants, a carbon dioxide (CO2)/ammonia (NH3) cascade system is a viable option. In addition to providing 0 ozone depletion potential (ODP) and 1 global warming potential (GWP), CO2/NH3 cascade systems offer several benefits for food processing and low-temp distribution facilities including:

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