Factors to Consider Before Using a Spec Building for a Food and Beverage Facility

If you’re considering sites for a new facility, you may come across listings for speculative (“spec”) buildings. Developers often construct these basic, pre-engineered buildings in anticipation of a future tenant, and they can be attractive for owners looking for a new space.

Upfront, spec buildings offer to reduce costs by cutting out design and construction steps from a tenant’s to-do list — but there’s a catch. Food and beverage manufacturing has unique needs and it’s impossible to guarantee a spec building will meet them without retrofitting. Although leasing a spec building may be attractive to manufacturers who want to ramp up production quickly, there is the potential that they will incur additional costs the owner wasn’t anticipating.

It can be a valuable option in certain situations, but there are factors to consider before making a final decision.

Continue Reading “Factors to Consider Before Using a Spec Building for a Food and Beverage Facility”

Will COVID-19 Change the Future of Food Plant Design?

The COVID-19 pandemic brought a number of immediate and temporary changes to daily life: reduced occupancy limits, partitions, social distancing, one-way stairwells and more.

While these short-term adaptations were necessary to mitigate the spread of the virus, will the pandemic change the way facilities are built in the long term? The likely answer is, not dramatically.

However, it is shaping the way we think about designing these spaces. Let’s look at some examples of trends we may see in the post-COVID era.

Continue Reading “Will COVID-19 Change the Future of Food Plant Design?”

Remote Work Solutions We’re Making Routine Even After the Pandemic

The COVID-19 pandemic forced many companies to improvise as the sudden shift to remote working disrupted “business as usual” for a lot of employees. At Stellar, we had emergency plans in place to allow for an easy shift to remote work — and it was so successful that the company adopted a full-time work-from-home model for the majority of its workforce.

With restrictions easing and vaccines more readily available, we’re slowly returning to some sense of normalcy. And while there are plenty of things we won’t miss about pandemic life, there are tools and strategies that flourished over the past year that yielded more efficient, predictable and accurate project results for our clients. Let’s look at a few that are here to stay:

Continue Reading “Remote Work Solutions We’re Making Routine Even After the Pandemic”

An Inside Look at Sunsweet’s Prune Processing Facility in South America [PHOTOS]

Sunsweet, a grower-owned cooperative based in California, is the world’s largest and most famous brand of dried tree fruits. When the company decided to expand their prune processing facility in Chile, they partnered with Stellar to plan, design and navigate the international construction process.

Today, the processing facility is a full-fledged operation supporting Sunsweet’s ongoing growth. Given its complexity and the company’s investment in cutting-edge features, the plant also serves as a “learning lab” where Sunsweet can test ideas and experiment with different processing efficiencies that will be applied to its future facilities.

Continue Reading “An Inside Look at Sunsweet’s Prune Processing Facility in South America [PHOTOS]”

Sunsweet Case Study: 3 Tips for Designing an International Processing Facility

When Sunsweet decided to expand their existing facility in Chile and needed design help, they turned to Stellar for a partner to help them not only design the facility but guide them through the entire process. From selecting the right site, to understanding sanitary design principles which ensure food safety, to vetting of local subcontractors, choosing the right firm to support your project is one of the most important decisions you face.

Continue Reading “Sunsweet Case Study: 3 Tips for Designing an International Processing Facility”

Project Commissioning: The Key to Meeting Your Food Plant’s Construction Goals

Constructing a new food plant is more complex than ever. Increased competition, changing consumer trends, automation technology and energy efficiency are all factors that owners must consider.

Among all these moving parts, it can be easy for a plant owner’s original vision or goals to be lost or not fully realized. That’s why commissioning is becoming a critical part of the design-build process. A commissioning partner works with the owner throughout the design-build process to ensure their goals are achieved.  

Continue Reading “Project Commissioning: The Key to Meeting Your Food Plant’s Construction Goals”

Millennials and Mergers: How Food Manufacturers Should Respond to the Changing Food Industry

Mergers and acquisitions are a driving force in the food industry today. Plus, a growing middle class and the millennial population are less brand loyal than previous generations, leading to a surge in store brands. What does this mean for food manufacturers? How should they respond to this disruption in the industry?

Acknowledge that the next generation is changing the food game

We can’t rely on what we used to know about how consumers make purchasing decisions. “That’s what we’ve always done” is no longer a valid justification in today’s food and beverage market.

Continue Reading “Millennials and Mergers: How Food Manufacturers Should Respond to the Changing Food Industry”

How to Avoid Equipment Delays in Your Next Food Plant Construction Project

We still have a few months left in 2019, but if you’re considering building or renovating a facility sometime next year, the time to start planning may be now. Equipment lead times are growing longer — upwards of 18 to 26 weeks in some cases — and it can be even more for equipment shipped from overseas.

So how can you best prepare for your upcoming project so you don’t encounter equipment delays? In my experience, there are two major things to consider before meeting with your builder.

Continue Reading “How to Avoid Equipment Delays in Your Next Food Plant Construction Project”

Location, Location, Location: 7 Site Factors to Consider for a New Industrial Food Production Facility

There are a lot of variables in play when building a new industrial food plant, and site selection is one of the most important decisions you’ll make — so there are several things to keep in mind. 

It’s not just a matter of securing a piece of property and breaking ground or renovating. The location you choose will have a direct impact on the financial success of your new facility. 

Here are seven things you must consider when selecting a site for your new food plant. 

Continue Reading “Location, Location, Location: 7 Site Factors to Consider for a New Industrial Food Production Facility”

Industrial Dust Collection Systems: Which Is Best for Your Food Processing Facility?

Controlling dust is a major concern in food manufacturing, whether you’re roasting coffee beans, mixing spices or using flour as a release agent for your baked goods. Whenever there is potential dust in your processing environment, you want to capture it at the source.

Managing dust is critical for a variety of reasons:

Continue Reading “Industrial Dust Collection Systems: Which Is Best for Your Food Processing Facility?”