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Beverage

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Four Tips for Food Processing Site Selection in China

More and more food companies are expanding into emerging markets such as China, capitalizing on growing middle classes and increasing popularity of westernized diets. Yet setting up a food processing facility in China – from financing and permitting to quality control and food safety – is a vastly different process than in the U.S. This month in Food for Thought, we’ll explore these topics in more depth and offer our tips and insights based on our own experience operating in China.

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Best Practices for Sanitary Design in Food Processing Plants

Over the years, the role of food plant architects has expanded greatly, requiring designers to become true experts in sanitary design. As a result, some best practices have emerged in the food processing design-build industry to ensure food safety and prevent problems, and added expenses, down the road.

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Considerations for On-site Wastewater Treatment

Stellar often partners with The Probst Group on wastewater treatment projects. Hank Probst, a partner with The Probst Group, contributed to this blog post.

 

a wastewater treatment tank

 

Reducing the costs of wastewater treatment spent at an outside facility is leading many food processing plants to consider treating their wastewater on-site. In addition to treatment costs based on volume, municipalities typically impose a surcharge if the characteristics of the wastewater stream exceed the municipality’s typical domestic strength. It becomes an ROI issue and fairly easy for plants to justify.

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Food Processing Plant Design: Designing the Most Efficient Waste-piping System

 

Round floor drains are becoming more common.

 

There are numerous factors to consider when designing a wastewater piping system for a food manufacturing plant. Where will drains be located? What types of piping materials will be used? Can the system be designed to accommodate future physical growth of the facility? Yet the most important factor of a waste-piping system is efficiency – efficiency in location, layout, materials and installation. Here’s what you need to know:

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Food processing plant design and Factory Mutual (FM) requirements: What you need to know

Address Factory Mutual requirements before construction begins

 

As a food processing design build firm, it’s the first question we ask our clients—are you planning to insure through Factory Mutual Insurance Company (FM Global)? As the preferred insurer for most commercial and industrial projects, Factory Mutual has rigorous specifications and standards so it’s important to address those requirements during the initial food processing design phase, whether you’re planning new construction or an expansion.

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Five Ways to Ensure Your Food Safety Audit Goes Well

Quality assurance is one key to a successful food safety audit

 

The Food Safety Modernization Act (FSMA) expanded the FDA’s authority to regulate the conditions of food manufacturing facilities and how products are produced, manufactured, transported, imported and marketed in the United States. Food safety audits, whether conducted by an internal team or by an outside consultant, will ensure that your food processing plant is in full compliance with FDA regulations. Continue Reading “Five Ways to Ensure Your Food Safety Audit Goes Well”

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Food Processing Design: Five Steps for Integrating Food Safety Into Equipment Upgrades and Plant Renovations

If you’re thinking of upgrading equipment or renovating your facility, it’s critical that food safety requirements are met in the process. Most manufacturers are taking a proactive role in ensuring equipment is engineered for optimal cleaning and sanitizing to meet all safety regulations, but it’s important that all plant stakeholders who play a role in food safety have input.

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Food Plant Sanitation: Five Roles Your Employees Should Play in Food Safety

Food processing engineers are frequently challenged with developing controls and processes for managing food safety precautions within a plant. Yet food safety is a role that every employee, from the top down, needs to embrace. It should be deeply rooted within the plant’s culture and most important, it should be a continuous improvement process.

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Food Manufacturing Plant Design: Tips for Preventing Food Safety Issues

An exemplary model for sanitary equipment design

 

One of the most common causes of food safety problems is a flaw in the sanitary design of food processing equipment. When building new facilities or installing new lines, many food manufacturers struggle with increasingly fast-paced project schedules and limited funds, which affect priorities assigned to sanitary equipment design and requirements during the early stages of a project.

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