Food safety series
Nov 19, 2020
Proper air balance in a food plant is required to maintain the environmental parameters that keep the space food-safe, including temperature, humidity and the frequency of air replacement. Additionally, the direction of airflow is important, especially when dealing with raw animal products.
Now, in the post-pandemic world, clean, fresh air is more valuable than ever. As the world gets back to work, it’s important to examine your facility’s air system to ensure it’s up to par to keep workers and consumers safe.
An in-depth look at warning signs, proper sanitation procedures and prevention
Feb 20, 2020
Biofilm can form just about anywhere in a food processing plant — even the cleanest looking surfaces can be a threat to food safety if an invisible layer of bacteria is present. Why does biofilm form and how can it be prevented? Knowing how to detect and eliminate biofilm is crucial to ensuring your food plant’s processing equipment is contaminant-free.
Sep 26, 2019
Mergers and acquisitions are a driving force in the food industry today. Plus, a growing middle class and the millennial population are less brand loyal than previous generations, leading to a surge in store brands. What does this mean for food manufacturers? How should they respond to this disruption in the industry?
Acknowledge that the next generation is changing the food game
We can’t rely on what we used to know about how consumers make purchasing decisions. “That’s what we’ve always done” is no longer a valid justification in today’s food and beverage market.
Sep 5, 2019
We still have a few months left in 2019, but if you’re considering building or renovating a facility sometime next year, the time to start planning may be now. Equipment lead times are growing longer — upwards of 18 to 26 weeks in some cases — and it can be even more for equipment shipped from overseas.
So how can you best prepare for your upcoming project so you don’t encounter equipment delays? In my experience, there are two major things to consider before meeting with your builder.
Aug 29, 2019
There are a lot of variables in play when building a new industrial food plant, and site selection is one of the most important decisions you’ll make — so there are several things to keep in mind.
It’s not just a matter of securing a piece of property and breaking ground or renovating. The location you choose will have a direct impact on the financial success of your new facility.
Here are seven things you must consider when selecting a site for your new food plant.
Aug 8, 2019
It’s always a good time to check up on your facility’s safety — but now the stakes are even higher when it comes to safety violations.
Employers across the U.S. have been facing higher penalties from the Occupational Safety and Health Administration (OSHA) this year. In January 2019, the federal agency announced it was increasing the maximum penalty for serious and other than serious citations to $13,260 and the maximum for repeat and willful violations to $132,598.
That means conducting a safety audit is especially critical if you’ve already received citations at any company facility, since a repeat offense could trigger a costly willful violation.
Aug 1, 2019
Image source: NOAA
Regardless of how active or inactive a particular hurricane season is predicted to be, it only takes one storm to significantly damage your food plant or cold storage warehouse.
Here are some basic steps to prepare your facility for a hurricane:
Jun 27, 2019
This is the last year that R22 can be manufactured in or imported to the United States.
As a reminder, here’s the timeline according to the EPA final rule:
- On January 1, 2018, R22 production dropped 30% from the 2017 supply to 9 million pounds
- On January 1, 2019, production dropped 55% from the 2018 supply to 4 million pounds
- On January 1, 2020, R22 will be phased out completely with no new or imported R22 allowed in the U.S.
If your refrigeration system uses R22, you have some decisions to make — and the clock is ticking.
Jun 20, 2019
Maximizing Drone Technology on Food Plant Construction Sites from Stellar on Vimeo.
Unmanned aerial vehicles (UAVs), commonly known as drones, are revolutionizing the way buildings are designed and constructed. Stellar leverages this technology on our job sites to make projects more efficient, accurate and cost-effective.
Here are some of the ways we utilize drones:
May 9, 2019
You’ve likely heard a lot about Industry 4.0 and the impact of predictive and prescriptive maintenance on the food and beverage industry. It can sound overwhelming, but it doesn’t have to be. In fact, a few basic investments and the right partner can help streamline the way your facility operates and communicates
Food manufacturing facilities are complex and have various ecosystems operating at different levels, including:
- Raw materials and receiving
- Processing and KPIs
- Monitoring (HMIs, PLCs and networks)
- Inventory and work orders (ERP and PRM)
- Packaging and distribution
- Quality, process safety management (PSM) and safety
But all of these systems don’t always talk to each other. In many facilities, an equipment failure triggers a lengthy domino effect: Maintenance staff has to assess the problem, create a work order, check if a replacement part is available and so on.
Does this scenario sound familiar?