Improve Your Food Plant’s Sustainability With These 5 Tips

The best eco-friendly investments that also generate ROI

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Improve Your Food Plant’s Sustainability These 5 Tips

Most food and beverage companies aren’t against being more eco-friendly — it’s just that achieving sustainability in a food processing plant can be easier said than done.

The upfront investment associated with energy-efficient solutions, such as “green” building materials and equipment, can be difficult to justify. How do you know which energy-efficient options will provide the best return on investment?

As we observe Earth Day this week, let’s look at ways to invest in your food plant that are both good for the planet and provide a solid return on investment (ROI).


NH360: How Packaged Refrigeration Equipment Can Help Your Bottom Line and Project Schedule

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What is packaged refrigeration?

Low-charge packaged refrigeration systems are “packaged” or “modular.” The refrigeration equipment is built off site, mounted on a structural steel base (skid), and then delivered to your plant as a self-contained, “plug-and-play” system.

Not only is low-charge packaged refrigeration equipment safer, it also comes with advantages in terms of:

  • Installation
  • Field labor savings
  • Schedule savings


Installing Packaged Refrigeration vs. Traditional Systems [Infographic]

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Installing Packaged Refrigeration vs. Traditional Systems [Infographic]

Low-charge packaged refrigeration is a safe, innovative solution that uses CO2 or ammonia and a secondary refrigerant, such as glycol. This allows facilities to reap the benefits of ammonia’s excellent thermodynamic properties while minimizing the refrigerant charge and risk because the ammonia is isolated to one area and only the secondary refrigerant is circulated throughout the facility.                                                                  

The system is “packaged” or “modular,” with refrigeration equipment built off-site, mounted on a structural steel base, and then delivered to a plant as a self-contained, “plug-and-play” system.

One of the major advantages of a packaged refrigeration system is ease of installation. Here are some of the main reasons why:


Food Plant Emergency Response: What to Do After a Hurricane

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Food Plant Emergency Response: What to Do After a Hurricane

Hurricane Irma (photo source: ABC News)


The state of Florida, the Caribbean and portions of the Southeastern U.S. are reeling from the impact of Hurricane Irma this week. The deadly storm brought damaging winds and torrential rain to the entire Sunshine State, including our headquarters in Jacksonville.

We’re now more than halfway through the 2017 Atlantic hurricane season, and with more than 11,000 food and beverage manufacturing plants in hurricane-susceptible states on the Gulf and Atlantic coasts, it’s critical to plan for the damage a hurricane can bring.


Food Plant Emergency Response: Preparing for a Hurricane

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Food Plant Emergency Response: Preparing for a Hurricane

Image source: NOAA


We’re only midway through the 2017 Atlantic hurricane season, and it has already been an active one.

Last month, Hurricane Harvey became the first major hurricane to make landfall in the United States since Wilma in 2005. The historic storm dumped more than 40 inches of rainfall in southeast Texas and southwest Louisiana, breaking records and becoming the wettest tropical cyclone on record in the contiguous U.S.

This week, the state of Florida is preparing for the arrival of Hurricane Irma, and food and beverage facilities are making plans to ensure safety and minimize damage.


7 PSM Audit Violations and How to Avoid Them

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Quality assurance is one key to a successful food safety audit

Quality assurance is one key to a successful food safety audit


Process Safety Management (PSM) compliance audits are specific and comprehensive, focusing on 14 elements of OSHA’s PSM Standards. A well-planned and organized audit process — including cross-trained personnel, audit checklists and self-audits — can help ensure a successful outcome.


6 Ways to Optimize Your Refrigeration Efficiency and Lower Energy Costs

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Machine room

Did you know that up to 60 percent of a manufacturing facility’s total operating expenses comes from industrial refrigeration? It’s no surprise that refrigeration efficiency is a priority.

However, engineers often look to optimize individual components rather than taking a holistic approach, leading to wasted energy and operational inefficiencies. To avoid this fragmented approach, here are six steps to optimize the entire system and achieve the greatest energy efficiency:


4 Major Decisions That Impact the Design of Your Facility

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Before a facility can become operational, there is much to consider including planning and design, government regulations and the overall goals a plant owner has. Let’s look at four major decisions that should be considered when the process begins.


5 Ways to Improve Equipment Reliability and Avoid Downtime in Your Food Processing Plant

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There is one thing that food processing plants cannot afford: downtime as a result of equipment failure. The loss of a single piece of equipment can halt production and lead to product loss, not to mention a loss of revenue.

Some studies have shown that downtime for a typical food packaging line can result in $15,000 per hour of lost revenue. That’s $250 per minute!


CO2 Refrigeration: Debunking 3 Common Myths

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Stellar is gearing up for ATMOsphere America 2017, the leading forum for discussion about the business case for natural refrigerants in North America. The three-day conference next month will host more than 400 industry stakeholders in San Diego, California, and will feature discussions about the latest in refrigeration technology and regulation. Among the hot-button issues in the industry: the diminishing role of hydrochlorofluorocarbons (HCFCS).