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Preventive maintenance should be one of your key strategies to keeping your plant’s assets healthy. While equipment upkeep and parts replacements are necessary, there are ways you can reduce your preventive maintenance costs without decreasing your food processing facility’s operational efficiencies.
Continue Reading “5 Ways to Reduce Preventive Maintenance Costs for Your Food Processing Plant”
After receiving over 20,000 comments, the U.S. Food and Drug Administration (FDA) recently amended several previously proposed rules for the Food Safety Modernization Act (FSMA), including the Hazard Analysis and Risk-Based Preventive Controls (HARPC) for Human Food rule. To address food safety from the beginning, the proposed HARPC rule requires preventative measures be taken at food processing facilities. While the FDA is currently accepting comments on the update, the December 15 deadline is rapidly approaching.
Continue Reading “Comment Deadline Approaching for Proposed HARPC FSMA Amendment”
Because billions of particles lace unconditioned air with dust, dirt, bacteria and pathogens, your plant’s air filters are crucial to preventing contamination and ensuring food safety. But when it comes to filtration, more isn’t necessarily better. This is especially true with high-efficiency particulate air (HEPA) filters. While HEPA filters may be a necessity for some plant environments, they could be expensive overkill for others.
Continue Reading “Are HEPA Filters the Most Valuable Choice for Your Plant?”
As the food processing industry continues to flourish, many manufacturers are faced with the need to increase capacity. Whether it’s adding a new process line, building an additional plant or expanding an existing facility, conducting a supply chain analysis in partnership with your design team can lead to better decision-making and more efficient capital expenditures.
Continue Reading “Why Your Expansion Plan Needs Supply Chain Modeling”
As the second highest energy consuming component of your refrigeration system, condensers are also one of the most critical elements. Knowing how to optimize your condenser can increase operational performance while reducing energy usage and maintenance costs.
Continue Reading “Six Factors That Can Improve Condenser Performance”
Whether you’re designing a new food processing plant or upgrading an existing facility, determining necessary upfront water treatment is a critical step in protecting and maintaining your plant’s systems. Many plants forgo thorough analysis resulting in poorly or untreated water that can lead to scale and bacterial buildup on equipment. Stellar often partners with water treatment professionals such as Southern Waters Company, Inc. to effectively manage clients’ clean water requirements.
Continue Reading “Eight Critical Steps in Water Treatment To Protect Your Products and Equipment”
I recently sat down with Jack Perkins, Director of Channel Development for Powerit Solutions®, to discuss ways the food and beverage industry can benefit from energy management technology. Stellar often partners with energy experts such as Powerit Solutions to provide clients with a full range of tools to increase energy efficiency.
Continue Reading “A Conversation With Powerit Solutions® About Energy Management Technology”
As product lines become more diverse due to increased demand in specialty ingredients in multiple sized packages with private labeling, manual processes become both costly and time consuming. Many food processing plant managers are recognizing the benefits of automating previously manual processes to increase production and reduce labor costs.
Continue Reading “Automate These Three Processes to Increase Throughput”
The food and beverage industry today is all about consumer demand and meeting preferences for tastes, specialty ingredients and preparations (such as non-GMO, Kosher and gluten-free), flexible packaging, and convenient serving sizes.
Take the coffee industry for example: One customer wants a special blend in a light roast with a medium grind. Another customer wants a different blend in a dark roast with a fine grind. You can do the math and see the exponential impact of the options. Every variation creates a unique SKU for the coffee producer.
Continue Reading “Tips for Managing Multiple SKUs to Meet Customer Demands”
Ingredient changes and process design solutions are much easier to engineer in a new plant than in an existing one. Plants that work with allergen products can design dedicated process lines, separate storage areas and well-planned cleaning processes to avoid any cross-contamination issues. Yet with gluten-free products being relatively new on the scene, retrofitting an existing plant to incorporate this allergen into the current product mix can be challenging.
Continue Reading “Process Solutions For Adding Gluten-free to Your Product Mix”
