Your Checklist for Updating Your Facility’s Risk Management Program

Facilities, including food and beverage manufacturers, that use certain flammable and toxic substances in amounts that exceed threshold quantities must have a documented Risk Management Plan (RMP) per Environmental Protection Agency (EPA) requirements. Companies must update and resubmit their RMP at least every five years.

The EPA requires each facility to review all sections of their RMP, update where appropriate, and certify that the entire RMP is accurate and complete.

According to the EPA’s checklist, here are the key elements that should be reviewed for resubmission:

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Proper Air Balance is Critical to Employee Wellbeing and Food Safety

Proper air balance in a food plant is required to maintain the environmental parameters that keep the space food-safe, including temperature, humidity and the frequency of air replacement. Additionally, the direction of airflow is important, especially when dealing with raw animal products.

Now, in the post-pandemic world, clean, fresh air is more valuable than ever. As the world gets back to work, it’s important to examine your facility’s air system to ensure it’s up to par to keep workers and consumers safe.

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3 Applications for Big Data in Food Plants

Big data comprises the large volume of data that businesses collect on a day-to-day basis. The question is: Are you taking advantage of it?

Data and analytics tools can be customized to meet your facility’s unique needs and goals — whether you simply want to gain insights to resolve certain pain points or install system-wide automation technology that takes your efficiency to the next level. 

Let’s take a look at three applications for big data in a food processing facility:

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Food Safety: Biofilm Formation and Removal

Biofilm can form just about anywhere in a food processing plant — even the cleanest looking surfaces can be a threat to food safety if an invisible layer of bacteria is present. Why does biofilm form and how can it be prevented? Knowing how to detect and eliminate biofilm is crucial to ensuring your food plant’s processing equipment is contaminant-free.

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Big Data in Food Plants: Short-term and Long-term Investments that Yield ROI

Today’s big data tools and technology can create significant cost savings in modern food and beverage plants — and the return on investment (ROI) can come in the form of reducing losses or improving production.

Every company has a different outlook when it comes to capital spending, though, with some focused on short-term investing and others taking a long-term approach. Let’s look at some short-term and long-term options when it comes to big data and analytics tools.

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Arc Flash Hazard Analysis: 4 FAQs

Arc flashes are a potential safety risk when it comes to your manufacturing facility’s electrical equipment. But how can you ensure your employees are protected?

The National Fire Prevention Association (NFPA) 70E, “Standard for Electrical Safety in the Workplace,” provides safety procedures for using electricity on the job. One of its guidelines includes “arc flash” assessment and protection.

NFPA 70E is voluntary on the part of companies — that is, it is not enforced by any government agency — yet, we’re seeing more companies interested in conducting an “arc flash hazard analysis” of their electrical equipment.

Here are four frequently asked questions I’ve received about arc flashes and assessments to reduce them:

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Convert Wastewater into Energy Savings with a Heat Exchanger

Facilities that produce canned goods use steam and water during the canning process. But some of them are flushing potential energy savings down the drain — literally. Whether your plant manufactures canned tuna, beans or vegetables, a heat exchanger could help cut energy costs with little upfront investment.

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Internet-connected LED Lighting: 4 Benefits for Warehouses and Food Plants

LED lighting has quickly become the industry standard in warehouses and manufacturing facilities. It’s more powerful, less expensive to operate and more controllable than ever before.

Now, LED lighting is being offered more and more as a network-connected item in today’s Internet of Things environment. This “smart” lighting goes beyond just the average motion detector, allowing greater flexibility and features for plant operators.

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Quell Sprinkler System: The Best Fire Protection for Cold Storage Facilities

Source: Tyco Fire Protection Products

Many food distribution warehouse owners rely on a proven “ceiling only” fire protection system designed specifically for cold storage facilities. The Quell™ Fire Sprinkler System (K17), developed in 2006, has quickly become an industry standard for cold storage warehouses — and for good reason.

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Improve Your Food Plant’s Sustainability With These 5 Tips

Most food and beverage companies aren’t against being more eco-friendly — it’s just that achieving sustainability in a food processing plant can be easier said than done.

The upfront investment associated with energy-efficient solutions, such as “green” building materials and equipment, can be difficult to justify. How do you know which energy-efficient options will provide the best return on investment?

As we observe Earth Day this week, let’s look at ways to invest in your food plant that are both good for the planet and provide a solid return on investment (ROI).

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