How Stocking Up (or Not) on Spare Refrigeration Parts Can Impact IIAR 6 Compliance

When using ammonia refrigeration in a facility of any kind — whether it be meat or poultry processing, frozen food production or cold storage — compliance with ammonia safety standards is a must.

The International Institute of Ammonia Refrigeration (IIAR) is a membership-based technical society focused on ammonia refrigeration advocacy, education and standards. As an accredited American National Standards Institute (ANSI) Developer, IIAR establishes the minimum requirements for safely inspecting, testing and maintaining closed-circuit ammonia refrigeration systems.

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Is Your Refrigeration Contractor Pencil-Whipping Your Preventive Maintenance Program?

Temperature control is vital in the food and beverage industry, where slight fluctuations can threaten product integrity and put consumer health at risk. 

Preventive maintenance programs (PMPs) help ensure refrigeration equipment operates at peak performance, regardless of a system’s age or the refrigerant it uses.

Unfortunately, the repetitive nature of maintenance work can elevate the risk of complacency. This is extremely dangerous in the context of industrial refrigeration because even a single oversight can quickly become life-threatening.

Have you noticed your technician or contractor mindlessly checking boxes on inspection forms, failing to report daily or weekly anomalies in equipment run data, or generally failing to give your system their undivided professional attention? If so, I have bad news: you may be dealing with a pencil whipper, and you’ll want to address the issue sooner rather than later.

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Food Plant Safety: Lockout/Tagout Best Practices

It’s no secret that working in a food processing plant can be quite dangerous. In fact, the Bureau of Labor Statistics (BLS) has listed the food manufacturing industry as one of the most hazardous. A big contributor to workplace accidents is improper lockout/tagout (LOTO) procedures. 

When production in a food processing plant is halted for the installation, servicing or maintenance of machinery and heavy equipment, there must be a LOTO procedure in place to prevent the machine from turning back on and injuring a worker. 

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What Is Your Maintenance Program (or Lack of One) Costing You?

For many manufacturers — especially in the food and beverage space — the COVID-19 pandemic has ushered in new challenges and increased demand, all at the same time. This has many corporate leaders under the gun and pushing production to the max in order to keep their pipeline filled. To meet this demand, many are working overtime, plants are reluctant to shut any lines down and smaller maintenance jobs have dropped lower on the priority list.

But, none of that matters if you’re rushing in the wrong direction. Ignoring maintenance or only fixing things when they fail (a reactive approach), has long-term consequences. The continual deferment of maintenance will ultimately result in failure.

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Do These 5 Things to Maintain Food Safety in Your Older Facility [Infographic]

 

You don’t need to build a brand new facility to meet modern-day food safety standards. The reality is that most companies don’t have the budget to build from scratch as often as they’d like, but that doesn’t mean your decades-old plant can’t be a shining example of food safety.

Let’s look at five things you can do now to ensure your older facility is up to today’s food safety standards.

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5 Tips for Phased-Occupancy Construction Projects

Food and beverage is a fast-paced industry where speed-to-market is often a major factor in how decisions are made. Sometimes the priority is increasing output and/or beginning production as soon as possible. In these cases, some plant owners decide to take a phased-occupancy approach to a greenfield or renovation project.

Phased occupancy allows project owners to begin using as much of their new building as possible, as early as possible.

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