As explained in this previous post, food processing operations require substantial energy. While utility costs are unavoidable, various factors can enhance efficiency and achieve long-term cost savings, including a facility’s water heating system. Considering your production specifications and overall environment, there are specific systems available that can effectively minimize energy consumption in your food or beverage production. Thus, it’s important to explore these systems and understand their differences. So, what are these systems, and how do they vary from one another?Continue Reading “Boilers vs. Direct-Fire vs. Glycol: Water Heating Systems to Consider for Food and Beverage Plants”
Compressors play a vital role in industrial refrigeration systems, serving as indispensable components. As time passes, both compressors and their bearings undergo degradation, posing a potential threat of facility downtime and consequent negative impact on your financial performance. To guarantee the consistent and efficient operation of this equipment, the implementation of a rigorous maintenance program becomes imperative.
Staying on top (or even ahead) of maintenance will prolong the compressor’s life and avoid a shutdown. In fact, 82% of manufacturing companies have experienced unplanned downtime, costing as much as $260,000 an hour, according to one study.Continue Reading “5 Common Oversights in Industrial Refrigeration Compressor Maintenance (and How to Combat Them)”
As any industrial engineer will tell you, screw compressors play a vital role in the food and beverage industry, where temperature control is critical to ensure product safety and quality.
They’ll also tell you that these compressors require a lot of oil to work properly. This oil serves several functions, including sealing the rotors, lubricating the bearings and cooling the discharge gas. Because of this, nearly all food processors and beverage manufacturers will be in the market for a refrigeration compressor rebuild or replacement at some point or another.
And while regular maintenance can help, designing a system with the proper oil-cooling technique can also extend a compressor’s lifespan by thousands of operating hours — but how do you determine what method makes the most sense for your system?Continue Reading “Choosing the Right Oil-Cooling Method for Your Industrial Refrigeration Compressor”
Building information modeling (BIM) technology is a revolutionary tool used by architecture, engineering and construction (AEC) professionals. It improves overall project collaboration and communication across disciplines by transforming 2D paper-and-pencil concepts into virtual 3D models that decision-makers and end-users can interact with.
When renovating or designing a new food and beverage facility, one of BIM’s most beneficial applications is its ability to define scope in detail.
It’s difficult to determine exact cost estimates early in a project due to supply chain volatility, material costs, labor wage rates, site conditions and other variables. However, BIM software’s granular capabilities can significantly improve the accuracy of those forecasts and track decision impacts throughout the process.Continue Reading “The Advantages of Using BIM for Project Cost Estimating”
When using ammonia refrigeration in a facility of any kind — whether it be meat or poultry processing, frozen food production or cold storage — compliance with ammonia safety standards is a must.
The International Institute of Ammonia Refrigeration (IIAR) is a membership-based technical society focused on ammonia refrigeration advocacy, education and standards. As an accredited American National Standards Institute (ANSI) Developer, IIAR establishes the minimum requirements for safely inspecting, testing and maintaining closed-circuit ammonia refrigeration systems.Continue Reading “How Stocking Up (or Not) on Spare Refrigeration Parts Can Impact IIAR 6 Compliance”
Temperature control is vital in the food and beverage industry, where slight fluctuations can threaten product integrity and put consumer health at risk.
Unfortunately, the repetitive nature of maintenance work can elevate the risk of complacency. This is extremely dangerous in the context of industrial refrigeration because even a single oversight can quickly become life-threatening.
Have you noticed your technician or contractor mindlessly checking boxes on inspection forms, failing to report daily or weekly anomalies in equipment run data, or generally failing to give your system their undivided professional attention? If so, I have bad news: you may be dealing with a pencil whipper, and you’ll want to address the issue sooner rather than later.Continue Reading “Is Your Refrigeration Contractor Pencil-Whipping Your Preventive Maintenance Program?”
Operable refrigerant systems have been in use since the 1830s, with ether as the original refrigerant. Over the years, the use of refrigerants has evolved as technology has advanced and research has revealed more about the impacts these substances have on the environment.
New restrictions continue to be placed on the use of refrigerants, making it more important than ever for manufacturers, as well as commercial and industrial owners, to stay up-to-date with the latest trends and changes.Continue Reading “Industrial Refrigeration Basics: Synthetic vs. Natural Refrigerants”
A sustainable revolution is underway and industrial/commercial buildings in the U.S. are lagging behind. Almost a quarter of U.S. greenhouse gas emissions come directly from industrial sources, such as manufacturing, food processing, mining and construction, according to the Center for Climate and Energy Solutions (C2ES).
“If direct and indirect emissions are combined, the industrial sector is the largest emitting sector in the U.S. economy, responsible for 29.6% of total emissions,” according to data provided by C2ES.
While you may be familiar with Building Information Modeling (BIM), it’s often underestimated and pigeonholed as merely a design and construction tool. However, when implemented strategically, BIM is the key to turning industrial facilities into long-term sustainability powerhouses and providing transparency and a sense of order to what has historically been a nebulous process.
A building’s design, construction and operation produce data that comprise a complex puzzle — BIM helps solve it.Continue Reading “Think You Know BIM? Think Again: How Building Information Modeling Boosts Sustainability”
Facilities, including food and beverage manufacturers, that use certain flammable and toxic substances in amounts that exceed threshold quantities must have a documented Risk Management Plan (RMP) per Environmental Protection Agency (EPA) requirements. Companies must update and resubmit their RMP at least every five years.
The EPA requires each facility to review all sections of their RMP, update where appropriate, and certify that the entire RMP is accurate and complete.
According to the EPA’s checklist, here are the key elements that should be reviewed for resubmission:Continue Reading “Your Checklist for Updating Your Facility’s Risk Management Program”
Cold storage is already a multibillion-dollar market, but it’s expected to continue growing in the years ahead. This surge is fueled by a number of factors, including:
- Increased demand for fresh food
- Growth in supermarket sales
- A rise in online grocery shopping
- The need for pharmaceutical drug and vaccine storage
As cold storage construction booms, some are converting existing buildings into refrigerated facilities. However, cold storage warehouses require unique specifications for the structure’s thermal envelope that are much more complex than a typical dry warehouse.
It’s crucial to understand these unique differences and the level of specialized detail involved, especially when it comes to a retrofit. Otherwise, you may face costly problems with your facility’s performance and thermal envelope in the future.Continue Reading “Retrofitting an Existing Space for Cold Storage? Keep These Factors in Mind.”