Should You Change Your Packaging to Meet Grocery Delivery Demand?

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Should You Change Your Packaging to Meet Grocery Delivery Demand

In the wake of COVID-19, online grocery delivery has taken off. According to the 2020 Food Packaging & Consumer Behavior Report, 61% of survey respondents said their purchasing habits acquired during the pandemic will influence the way they shop in the future, and 51% reported using third-party grocery delivery apps within the past three months.

In light of this trend, food manufacturers may have to adapt their packaging to meet the requirements of grocery delivery. Instead of packages being stretch-wrapped onto a pallet to be unloaded by grocery store workers, they’ll be boxed and sent directly to consumers’ doorsteps. 

That means outgoing packages must be sturdy enough to withstand the increased vibration and movement across a courier’s distribution chain. Some items may be shipped as is or they will have to be sent inside another shipping box padded with extra dunnage (air bags, crinkled paper, bubble wrap). Products packed in glass, cans or other rigid packaging may have to be rethought.

 

An Inside Look at Sunsweet’s Prune Processing Facility in South America [PHOTOS]

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An Inside Look at Sunsweet’s Prune Processing Facility in South America [PHOTOS]

Sunsweet, a grower-owned cooperative based in California, is the world’s largest and most famous brand of dried tree fruits. When the company decided to expand their prune processing facility in Chile, they partnered with Stellar to plan, design and navigate the international construction process.

Today, the processing facility is a full-fledged operation supporting Sunsweet’s ongoing growth. Given its complexity and the company’s investment in cutting-edge features, the plant also serves as a “learning lab” where Sunsweet can test ideas and experiment with different processing efficiencies that will be applied to its future facilities.

 

Vertical Farming Can Bring Sustainability and Steadiness to the Supply Chain

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Vertical Farming Can Bring Sustainability and Steadiness to the Supply Chain_v2

As we explained in this previous post, vertical farming is a farming technique where crops are grown indoors in a laboratory-like, climate-controlled space. Instead of a crop being limited to geographical regions that provide the ideal growing conditions, vertical farmers can fine-tune the level of water, nutrients, humidity and temperature, as well as light frequency, duration and intensity to create the most ideal environment possible for the crop to grow.

A handful of rural conventional farms are the mega-producers that supply vast swathes of the country with fruits and vegetables, generally located far away from the urban and suburban areas where their crops are shipped to be made available to consumers. The shipping journey — often spanning thousands of miles of highway or open ocean — leads to large amounts of waste and product loss, in addition to creating a large carbon footprint. 

 

Vertical Farming Could Bring the Farm to Your Block

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Vertical farming is a soilless method of farming that takes place inside a climate-controlled, laboratory-like environment. Farmers are able to fine-tune indoor spaces to the crops they want to grow, instead of being limited to growing crops that a particular outdoor area can support. 

The ability to grow in-demand produce without the massive footprint of an outdoor farm, regardless of climate, has led to more vertical farming facilities in urban areas, where produce is grown, harvested and quickly shipped to retailers in the same city. This cuts down on product loss and shipping damage while increasing the shelf life and quality of produce once it hits the shelves.

 

Keeping Cyclospora at Bay in Your Food Processing Plant

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Keeping Cyclospora at Bay in Your Food Processing Plant

Earlier this year, the U.S. Food and Drug Administration (FDA) and the Centers for Disease Control and Prevention (CDC) linked contaminated salad kits to a multistate outbreak of Cyclospora that infected more than 700 people. In 2019, the culprit was contaminated fresh basil, triggering a recall by the exporting company.

But how do outbreaks like this happen? Knowing how to prevent Cyclospora from entering your food plant is critical for maintaining the safety of your products and the trust of your customers, especially during a time of heightened awareness surrounding sanitation and public health.

 

Proper Air Balance is Critical to Employee Wellbeing and Food Safety

Food safety series

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Food safety series

Proper Air Balance is Critical to Employee Wellbeing and Food Safety

Proper air balance in a food plant is required to maintain the environmental parameters that keep the space food-safe, including temperature, humidity and the frequency of air replacement. Additionally, the direction of airflow is important, especially when dealing with raw animal products.

Now, in the post-pandemic world, clean, fresh air is more valuable than ever. As the world gets back to work, it’s important to examine your facility’s air system to ensure it’s up to par to keep workers and consumers safe.

 

4 Ways to Reduce COVID-19 Risk in Your Facility

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Now that COVID-19 is a risk encountered in everyday life, food plant owners and operators are looking for ways to protect their staff and facilities that are cost-effective and don’t hinder productivity.

As scientific authorities continue to nail down exactly how COVID-19 is spread, the overwhelming evidence suggests the virus primarily travels and is transmitted through droplets in the air. That’s why shielding your facility from an outbreak starts with its HVAC and refrigeration systems.

 

3 Must-have PSM Elements to Prevent Dust Explosions and Other Disasters

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3 Must-have PSM Elements to Prevent Dust Explosions and Other Disasters

Process Safety Management (PSM) is the OSHA standard that mandates employers identify, evaluate and control potentially hazardous activities, chemicals and components used in their processes.

While PSM audits are performed every three years, you should periodically perform self-audits to protect your facility from punitive measures from OSHA and, more importantly, to protect your employees from potentially catastrophic events that could lead to loss of life or property.

However, this isn’t a guide on performing self-audits (you can read more on that here).

Instead, we’re going to walk through a few PSM elements that you should pay special attention to while performing self-audits.

 

Protect Your Food Processing Facility from Dust Explosions

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The Imperial Sugar dust explosion of 2008 was a tragic reminder of the potential for common food processing ingredients to cause unneeded loss of life and property in a food plant. 

While it’s not feasible to ditch dusty ingredients like sugar, flour and cornstarch in most food processes, you should be aware of the danger particular ingredients create and formulate a plan to keep your workers and plant safe.

 

Considering the Plant-Based Protein Market? Process This First.

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How to Capitalize on the Demand for Plant-based Foods

The plant-based foods category is diversifying as retail sales have continued to increase, even during the COVID-19 outbreakAccording to Euromonitor, the meat-substitute market is expected to reach $2.5 billion by 2023.

Such impressive numbers may have you wondering if you should try the tofu and look into entering this emerging market. Let’s lean on the “know before you go” adage and help you make an informed decision.