Jan 24, 2019
When it comes to designing loading docks for today’s food and beverage manufacturing facilities, there are two main choices when it comes to dock levelers: ones that store horizontally and ones that store vertically.
Pit, or recessed, dock levelers store horizontally and are the most commonly found across all industries. This traditional style of leveler has been around for decades and is used in a variety of facilities.
Vertical storing dock levelers have emerged as a newer alternative to pit levelers, and they are a better choice for food and beverage facilities and refrigerated warehouses. They are hydraulic powered and stand upright inside the building when not in use.
Which option is best for your facility? If you are a food or beverage processor, a vertical leveler is likely your best bet. Let’s look at the advantages and disadvantages of this equipment to understand why.
7 features of a modern, personnel-focused facility
Jan 17, 2019
Source: Bell & Evans (Robert Pepple)
Food and beverage manufacturing facilities in the U.S. today are experiencing a labor shortage, mostly due to a healthy economy and low unemployment rate. Turnover rates at these facilities are already high to begin with, so more food plant owners are looking to attract employees and increase retention rates.
Many of Stellar’s clients — whether they are building new facilities or renovating existing ones — are asking us to design employee welfare spaces to be more unique and attractive to prospective employees.
While processing areas are still the heart of a food plant, these spaces are increasingly being viewed from a personnel-focused perspective. Plus, break rooms and employee amenities are becoming more important for business than ever before.
How we’re using AR technology, HoloLens and more to build the facilities of tomorrow
Dec 20, 2018
Augmented reality (AR) — superimposing computer-generated images on the user’s view of the real world — is increasingly used in a variety of applications today. From smartphone games and social media filters to furniture design and classroom education, this technology is being utilized across virtually every industry, and building design and construction is no exception.
In fact, exciting developments are happening at the intersection of AR and the work we do at Stellar. While it’s been used as a marketing and selling tool, we’re beginning to apply AR on job sites more frequently. It’s safe to say this powerful technology is revolutionizing the way buildings are designed, constructed and renovated.
Nov 1, 2018
Drone technology is helping redefine the way we design, construct and maintain buildings. Drones do more than just take photos — they can benefit both the builder and owner by improving design accuracy, overall quality and long-term maintenance.
Thanks to software and technology advancements, drones can be used in various stages of a building’s life and can perform several key functions, including:
Oct 18, 2018
It’s an exciting and interesting time for both the food manufacturing and construction industries. Thanks to recent tax reform, a healthy economy and other factors, capital spending is up, and the industrial/commercial construction industry is bigger than it has been in decades. This trend is expected to continue, with U.S. construction projected to grow by 4.5 percent over the next several years.
While many would agree that this is a positive, it can also present challenges for food and beverage companies looking to build new facilities or renovate existing ones. Today’s booming construction market means things move fast and contractors can be more selective.
So how can you ensure you get the best price when seeking out a firm for your next project?
3 takeaways from the Food Marketing Institute’s new market study
Oct 4, 2018
Business owners are increasingly discovering the benefits of working with design-build firms, according to a comprehensive new study on the design-build market released by Food Marketing Institute (FMI). The study found design-build now makes up almost half of all construction projects nationwide, and market share is expected to keep growing over the next three years.
Research showed design-build use has not only expanded across all sectors and regions of the U.S., but owners who used this project delivery method were more satisfied with their experience compared to other methods due to advantages like innovation and quick speed to market.
Here are the key takeaways from FMI’s study on the design-build market now and where it’s headed in the next few years.
May 31, 2018
I had the opportunity to attend the 2018 IIAR Natural Refrigeration Conference & Expo in March, and it got me thinking about the value in these industry events. Why do we attend them?
There are countless niche conferences that cover every segment of the food and beverage industry, from packaging to refrigeration and from dairy to meat. These events bring professionals together from across the country and world — but why are they so important?
May 24, 2018
Product flow inefficiencies can create a detrimental domino effect within your food and beverage business. When your processing “chain” has breaks and delays, it can cost money, waste time, jeopardize food quality and introduce safety hazards on the production floor.
In last week’s post, we discussed how to detect product flow problems in an existing facility and how to improve them. Now, we’ll focus on how to ensure a new facility is set up for success from receiving to shipping and everything in between.
The ultimate key to success is designing a plant that is linear so that product moves seamlessly downstream through each of the below steps without interruption.
Let’s take a look at those individual steps and how to optimize each for efficient product flow.
4 inefficiencies that may be threatening your business
May 17, 2018
Improper product flow can be detrimental to your food plant’s operations in more ways than one. These inefficiencies can cost money, waste time, jeopardize food quality and introduce safety hazards on the production floor.
In this post, we’ll explore the ways your facility may be at risk and what you can do to improve product flow.
What updated OSHA standards mean for your facility’s roof and how to protect maintenance workers on your property
Feb 15, 2018
There’s a prevalent double standard when it comes to food facility safety management. Think about the measures taken when a visitor enters a food plant production area: You have to dress out, walk through a foot bath, take off jewelry, wear a smock. All of these precautions are designed to keep your product safe — but what about your maintenance crew?
It’s not uncommon to see safety standards and attention to cleanliness become more relaxed in maintenance areas or on the roof of a food plant. Food safety precautions get a lot of attention because owners (rightfully) fear product contamination and highly publicized recalls, but what about the risks outside your building? One maintenance or construction accident can do just as much damage in negative publicity and lawsuits as a product recall.