4 Lessons for Pioneering a New Process in Food Manufacturing

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4 Lessons for Pioneering a New Process in Food Manufacturing

Last week on the blog, we examined the brand new, state-of-the-art hatchery Stellar completed for poultry processor Bell & Evans. The facility — which is the first certified organic, humane, animal-welfare focused chick hatchery in the United States — is an example of trailblazing a new approach to traditional food processing.

Not only does it employ fascinating and cutting-edge technology, but this project contains lessons for any food manufacturer looking to pioneer or experiment in their own particular market.

 

Why You Shouldn’t Use a Spec Building for a Food and Beverage Facility

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Why You Shouldn’t Use a Spec Building for a Food and Beverage Facility

If you’re considering sites for a new facility, you may come across listings for speculative (“spec”) buildings. Developers often construct these basic, pre-engineered buildings in anticipation of a future tenant, and they can be attractive for owners looking for a new space.

What’s the catch? Spec buildings may seem like a convenient and cost-effective option, but not all tenant needs are the same, especially when it comes to food and beverage manufacturing. In fact, investing in a new spec building may end up costing you more in the long run than if you were to just construct a custom facility from scratch.

 

[Infographic] Design Only vs. Design-Build: Pick the Best Delivery Method for Your Next Food Project

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Design-Build vs. Design-Only: Pick the Best Delivery Method for Your Next Food Project [Infographic]

When it comes to constructing a new food or beverage facility, there is no one delivery method that works best for all projects. Each approach has its own advantages and disadvantages.

Design-build can be fast and efficient because construction begins while the design phase is still underway, but completing the entire design before any ground is broken can give you greater insight to anticipated final costs. How do you choose? Check out our infographic to help narrow down your decision:

 

Hydrovey Systems: 4 Things You Need to Know to Ensure Food Safety

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Hydrovey Systems: 4 Things You Need to Know to Ensure Food Safety

Any time you transport product from one stage of processing to another, you introduce the possibility of food safety risks. There are a variety of ways to move your product from receiving to packaging, but how do you minimize the opportunity for outside contamination during the steps between?

Hydrovey systems are a popular option, particularly in facilities that produce canned goods. This semi-closed-loop system transports product through piping using a stream of water and can be a safer alternative to conveyor belts. I’ve designed hydrovey systems and have seen them used in the production of several food products, including fruit, corn and beans.

 

4 Major Decisions That Impact the Design of Your Facility

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Before a facility can become operational, there is much to consider including planning and design, government regulations and the overall goals a plant owner has. Let’s look at four major decisions that should be considered when the process begins.

 

3 Challenges Facing Today’s Coffee Producers (and How to Solve Them)

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Coffee continues to be one of the most rapidly evolving markets in the food and beverage industry. Variety in flavor options and the growing popularity of cold brew coffee are just a few of the latest market trends.

Consumer preferences and tastes are constantly changing, and to meet market demand while remaining profitable, producers need greater control over their processing and packaging systems.

 

Gluten-Free Manufacturing: How to Capitalize on the Market’s Growth Opportunities

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Gluten-Free Manufacturing: How to Capitalize on the Market’s Growth Opportunities

Last week, we explored how to overcome four common bakery challenges for implementing gluten-free products into your offerings. As the IBIE Baking Expo kicks off this weekend, we’ll continue exploring the growth of the gluten-free market and how bakeries can safely integrate these niche products into their facilities.

 

Gluten-Free Processing: How to Overcome 4 Common Challenges in Your Bakery Plant

Adapting your processing and distribution to gluten-free nuances

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Gluten-Free Processing: How to Overcome 4 Common Challenges in Your Bakery Plant

Stellar is gearing up for the International Baking Industry Exposition (IBIE) in October, and gluten-free baking continues to be one of the hot industry topics this year. The gluten-free food segment is projected to reach $4.8 billion by 2021. So, where does your plant fit into the gluten-free market?

 

Preventing a Recall: How to Manage 3 Threats Facing Food and Beverage Plants

Minimize the top food safety risks in your food and beverage facility

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Preventing a Recall: How to Manage 3 Threats Facing Food and Beverage Plants

Ask any food manufacturer or processor if they are committed to high safety and quality standards and their answer will, of course, be yes. But even with the strictest standards, thousands of recalls are still issued each year in the U.S. In 2015, the FDA recalled 9,178 products, a 12-percent increase over the previous two years. If you weighed the amount of goods the USDA recalled last year alone, it would be as heavy as 52 Boeing 747 airliners. That’s a lot of product gone to waste.

 

Food Plant Design-Build: Overcome Potential On-Site Construction Challenges with 2 Simple Solutions

Meat manufacturing facility case study

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Food Plant Design-Build: Overcome Potential On-Site Construction Challenges with 2 Simple Solutions

No matter how well-planned a food plant project is, it can still present challenges. After decades of experience in the food and beverage industry, we’ve found you can best overcome these hurdles with two simple solutions: frequent communication and flexibility. Stellar recently put these practices into play in the design-build of a meat manufacturing plant for an international company. Here, we review how these solutions led to success in the project and how they can help in your own endeavors, too.