Improve Your Food Plant’s Sustainability With These 5 Tips

The best eco-friendly investments that also generate ROI

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Improve Your Food Plant’s Sustainability These 5 Tips

Most food and beverage companies aren’t against being more eco-friendly — it’s just that achieving sustainability in a food processing plant can be easier said than done.

The upfront investment associated with energy-efficient solutions, such as “green” building materials and equipment, can be difficult to justify. How do you know which energy-efficient options will provide the best return on investment?

As we observe Earth Day this week, let’s look at ways to invest in your food plant that are both good for the planet and provide a solid return on investment (ROI).


Choosing the Right Refrigeration Condenser: 5 Variables to Consider

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Choosing the Right Refrigeration Condenser: 5 Variables to Consider

Condensers are one of the most critical elements of a refrigeration system. While optimizing the performance of your condenser is important for reducing energy usage and maintenance costs, if you’re building a new facility, it all starts with selecting the best option for your needs.


When choosing a condenser, it’s important to consider where the facility is located. In colder climates, ice buildup and water freezing may occur with evaporative condensers. To work around this issue, you have two options:


5 Lessons Logistics Companies Can Learn From Caspers’ New Refrigerated Distribution Facility

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Screen Shot 2018-09-19 at 1.53.53 PM

Caspers Cold Storage & Distribution, Florida’s oldest third-party logistics company, recently opened a new state-of-the-art refrigerated distribution facility in Tampa that is helping transform the company into one of the most dynamic leaders in cold storage distribution today. The 116,000-square-foot facility is key to Caspers’ new business model as a frozen-food storage provider. It includes:   

  • An 87,000-square-foot, -10°F freezer
  • Two -48°F blast cells
  • A 16,000-square-foot, 35°F truck dock
  • Machine and maintenance rooms
  • Offices and employee welfare areas

The facility was designed and built by Stellar, which overcame several building complexities to complete the project quickly and under budget. Here are five lessons companies can learn from Caspers’ new refrigerated distribution facility.


6 Hot Trends in Cold Storage Warehouse Construction

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6 Hot Trends in Cold Storage Warehouse Construction

At Stellar, we construct a lot of cold storage facilities and distribution centers. In fact, over the years we’ve designed and built more than 10 million square feet of public refrigerated warehouse space.

My point? We notice patterns in consumer demand, common challenges and external factors that influence the market as a whole.

Here are six of the top things affecting the cold storage construction industry right now.


The Underrated Value of Industry Conferences: Reflections from the 2018 IIAR Natural Refrigeration Conference & Expo

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The Underrated Value of Industry Conferences: Reflections from the 2018 IIAR Natural Refrigeration Conference & Expo

I had the opportunity to attend the 2018 IIAR Natural Refrigeration Conference & Expo in March, and it got me thinking about the value in these industry events. Why do we attend them?

There are countless niche conferences that cover every segment of the food and beverage industry, from packaging to refrigeration and from dairy to meat. These events bring professionals together from across the country and world — but why are they so important?


[Infographic] Installing Packaged Refrigeration vs. Traditional Systems

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Installing Packaged Refrigeration vs. Traditional Systems [Infographic]

Low-charge packaged refrigeration is a safe, innovative solution that uses CO2 or ammonia and a secondary refrigerant, such as glycol. This allows facilities to reap the benefits of ammonia’s excellent thermodynamic properties while minimizing the refrigerant charge and risk as the ammonia is isolated to one area and only the secondary refrigerant is circulated throughout the facility.

The system is “packaged” or “modular,” with refrigeration equipment built off site, mounted on a structural steel base, and then delivered to a plant as a self-contained, “plug-and-play” system.

One of the major advantages of a packaged refrigeration system is ease of installation. Here are some of the main reasons why:


18 Design and Construction Acronyms Food Plant Owners Need to Know

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18 Construction Acronyms Owners Need to Know

With all its abbreviations, acronyms and jargon, the AEC industry can feel a lot like alphabet soup. Navigating the industry-speak is important to understanding your projects from start to finish, so we put together a list of some of the most common — and sometimes misused — acronyms to help you out, and make it easy as A-B-C!


7 PSM Audit Violations and How to Avoid Them

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Quality assurance is one key to a successful food safety audit

Quality assurance is one key to a successful food safety audit


Process Safety Management (PSM) compliance audits are specific and comprehensive, focusing on 14 elements of OSHA’s PSM Standards. A well-planned and organized audit process — including cross-trained personnel, audit checklists and self-audits — can help ensure a successful outcome.


6 Ways to Optimize Your Refrigeration Efficiency and Lower Energy Costs

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Machine room

Did you know that up to 60 percent of a manufacturing facility’s total operating expenses comes from industrial refrigeration? It’s no surprise that refrigeration efficiency is a priority.

However, engineers often look to optimize individual components rather than taking a holistic approach, leading to wasted energy and operational inefficiencies. To avoid this fragmented approach, here are six steps to optimize the entire system and achieve the greatest energy efficiency:


CO2 Refrigeration: Debunking 3 Common Myths

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Stellar is gearing up for ATMOsphere America 2017, the leading forum for discussion about the business case for natural refrigerants in North America. The three-day conference next month will host more than 400 industry stakeholders in San Diego, California, and will feature discussions about the latest in refrigeration technology and regulation. Among the hot-button issues in the industry: the diminishing role of hydrochlorofluorocarbons (HCFCS).