Wraparound or RSC Packaging? How Case Design Can Impact Your Bottom Line

The accelerated expansion of e-commerce over the past five years paired with ongoing supply chain constraints have affected a crucial area of food and beverage processing: packaging.

The price of corrugated has been steadily increasing for years, but recent data from the Bureau of Labor Statistics reveals a sharp spike in cost since the onset of the COVID-19 pandemic. The cost of corrugated and solid fiber box manufacturing products reached an all-time high in February 2022.

In the face of significant price increases, owners must be strategic and intentional with material purchases and investments. This is the perfect time to reevaluate your facility’s current packaging process, including whether a change in case style could help optimize your process and save money.

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Should You Change Your Packaging to Meet Grocery Delivery Demand?

In the wake of COVID-19, online grocery delivery has taken off. According to the 2020 Food Packaging & Consumer Behavior Report, 61% of survey respondents said their purchasing habits acquired during the pandemic will influence the way they shop in the future, and 51% reported using third-party grocery delivery apps within the past three months.

In light of this trend, food manufacturers may have to adapt their packaging to meet the requirements of grocery delivery. Instead of packages being stretch-wrapped onto a pallet to be unloaded by grocery store workers, they’ll be boxed and sent directly to consumers’ doorsteps. 

That means outgoing packages must be sturdy enough to withstand the increased vibration and movement across a courier’s distribution chain. Some items may be shipped as is or they will have to be sent inside another shipping box padded with extra dunnage (air bags, crinkled paper, bubble wrap). Products packed in glass, cans or other rigid packaging may have to be rethought.

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An Inside Look at Sunsweet’s Prune Processing Facility in South America [PHOTOS]

Sunsweet, a grower-owned cooperative based in California, is the world’s largest and most famous brand of dried tree fruits. When the company decided to expand their prune processing facility in Chile, they partnered with Stellar to plan, design and navigate the international construction process.

Today, the processing facility is a full-fledged operation supporting Sunsweet’s ongoing growth. Given its complexity and the company’s investment in cutting-edge features, the plant also serves as a “learning lab” where Sunsweet can test ideas and experiment with different processing efficiencies that will be applied to its future facilities.

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Sunsweet Case Study: 3 Tips for Designing an International Processing Facility

When Sunsweet decided to expand their existing facility in Chile and needed design help, they turned to Stellar for a partner to help them not only design the facility but guide them through the entire process. From selecting the right site, to understanding sanitary design principles which ensure food safety, to vetting of local subcontractors, choosing the right firm to support your project is one of the most important decisions you face.

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Simulation Software: The Benefits for Food Plants

Digital transformation is taking over the food industry. From automation and artificial intelligence (AI) to real-time mobile reporting, companies are looking to invest in digital tools that improve efficiencies and reduce overhead. 

But with the wide variety of options available today, it can be difficult to decide which technological investment will keep your manufacturing facility ahead of the pack. 

Simulation software is one of the newest technological breakthroughs – one that can save up to millions of dollars for food companies when they are building or expanding their facilities. 

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Is RFID Worth It for Food Traceability?

While barcode tracking is the standard for supply chain traceability in the food industry, it’s not the only option. As RFID technology has advanced, many have asked if it’s worth the investment for food manufacturing and distribution.

RFID technology has its pros and cons. For example, it offers more functionality, but is typically more expensive, which is why it’s often reserved for products with a greater profit margin such as automobiles. So does it ever make sense for a food or beverage company?

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RFID vs. Barcodes: Advantages and Disadvantages for Food Traceability

Barcodes have long been the standard for tracking products throughout the food and beverage supply chain. But technological advancements have introduced RFID as another option across a variety of industries. What’s the difference?

What is RFID?

RFID, short for Radio Frequency Identification, is the use of radio frequency waves to wirelessly transfer data without contact. Tagging items with RFID tags allows users to automatically and uniquely identify and track inventory and assets.

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How to Avoid Equipment Delays in Your Next Food Plant Construction Project

We still have a few months left in 2019, but if you’re considering building or renovating a facility sometime next year, the time to start planning may be now. Equipment lead times are growing longer — upwards of 18 to 26 weeks in some cases — and it can be even more for equipment shipped from overseas.

So how can you best prepare for your upcoming project so you don’t encounter equipment delays? In my experience, there are two major things to consider before meeting with your builder.

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5 Things to Consider Before Investing in Robotics for Your Food Processing Plant

A growing number of food and beverage processing facilities are investing in robotics and automation, as the technology continues to advance and costs continue to normalize. These tools can be a game-changer for many businesses, offering benefits such as reduced operating costs, upped throughput and increased food and worker safety.

That said, such a significant investment requires careful implementation. Before incorporating robotics into your facility, consider these important best practices to ensure you invest wisely and efficiently.

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The 3 Most Popular Organic Food Categories in 2017

The organic food market is no longer a fringe segment, and Big Food is paying attention. Sales of organic products totaled a record $45.2 billion in 2017, according to the Organic Trade Association (OTA) — and it shows no signs of slowing down.

It’s a trend food and beverage manufacturers can’t ignore, but exactly what segments are growing? And which aren’t? Let’s look at the top-selling organic products from last year.

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