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Planning

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The Three Stages of Master Planning For Food Processing Facilities

A proposed process plant schematic showing initial and future phases

 

What will your food processing facility look like in the future based on your growth projections? Will you expand your current facility, buy and develop adjacent property or will it be necessary to embark on a greenfield project? A master plan—a comprehensive three-to-five-year plan that determines your facility’s physical and site requirements based on growth projections—can help answer these questions.

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Three Steps in Developing a Food Processing Manufacturing Plan

Developing a manufacturing plan is generally the second phase in the strategic planning process. After creating a business plan and specifying your food processing plant’s sales and growth projections, a manufacturing plan will identify and assess the processes that are used to manufacture the product to meet those sales goals.

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Key Elements to Include in Your Food Processing Facility’s Business Plan

Most strategic plans begin with the development of a business plan, a methodical process where all aspects of the business are defined and analyzed against the company’s business objectives. Food processing companies develop business plans at different stages of their life cycle, especially in preparation to launch a new product line, invest in a facility expansion or to identify new growth opportunities.

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Five Steps to Developing the Most Effective Food Processing Emergency Response Plan

You’ve conducted the required emergency response training with your employees — but are they truly prepared for an incident? Recognizing that government-mandated training is often not enough, many food processing safety managers are going above and beyond mandated requirements and customizing training to ensure employees are prepared for a range of unexpected scenarios. Below are five key steps you can take to ensure your employees are prepared for any emergency:

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Federal Regulators Target Hazardous Chemical Safety

On August 1, 2013, President Obama signed an Executive Order on Improving Chemical Facility Safety and Security designed to reduce the risks of hazardous chemicals. While many food processing plants already have controls and processes in place to ensure chemical safety, tightened regulations and increased risks have encouraged many plant owners to take a second look at their programs.

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Which Emergency Response Plan Is Right For Your Plant?

Food processing plants can do everything within their power to prevent an ammonia leak, from conducting proper maintenance and inspections to having the appropriate safety systems in place such as alarms, shut-offs, and overrides. Yet accidental leaks and spills can occur, so it’s important to be prepared with an emergency response plan.

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The Three Ps of Preparing for Natural Disasters: Plan, Partner and Prioritize

Natural disasters can wreak havoc on a food processing facility, not only causing physical damage to the building, but also resulting in a huge economic loss in product and production downtime. Planning for a natural disaster has to be strategic and should include partners from your local emergency response teams, vendors and designated employees.

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Four Key Budget Considerations in Designing Your Plant’s Mechanical System

It is critical to plan for the future when designing your food processing plant’s mechanical systems. We find that many plants are now undergoing expensive retrofits because future needs were not appropriately considered. Not only are retrofits expensive, but if new equipment is not sized and sequenced effectively, it can significantly affect your energy costs. To avoid these issues, here are four budget considerations to address when designing your plant’s mechanical system:

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Food Safety in China: What Food Processors Need to Know

Food processing facilities in the U.S. have long made food safety one of their top priorities. Unfortunately that’s not the case in China. In recent years the country has been plagued with numerous high-profile food safety scandals, from grilled kebabs made from cat meat to pork buns so loaded with bacteria that they glow in the dark.

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