Will COVID-19 Change the Future of Food Plant Design?

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Will COVID-19 Change the Future of Food Plant Design?

The COVID-19 pandemic brought a number of immediate and temporary changes to daily life: reduced occupancy limits, partitions, social distancing, one-way stairwells and more.

While these short-term adaptations were necessary to mitigate the spread of the virus, will the pandemic change the way facilities are built in the long term? The likely answer is, not dramatically.

However, it is shaping the way we think about designing these spaces. Let’s look at some examples of trends we may see in the post-COVID era.

 

Remote Work Solutions We’re Making Routine Even After the Pandemic

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Remote Work Solutions We're Making Routine Even After the Pandemic

The COVID-19 pandemic forced many companies to improvise as the sudden shift to remote working disrupted “business as usual” for a lot of employees. At Stellar, we had emergency plans in place to allow for an easy shift to remote work — and it was so successful that the company adopted a full-time work-from-home model for the majority of its workforce.

With restrictions easing and vaccines more readily available, we’re slowly returning to some sense of normalcy. And while there are plenty of things we won’t miss about pandemic life, there are tools and strategies that flourished over the past year that yielded more efficient, predictable and accurate project results for our clients. Let’s look at a few that are here to stay:

 

4 Ways Site Location Can Affect Construction Costs

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Building anything right now can be daunting and expensive, much less a large industrial facility. In the wake of the COVID-19 pandemic, the cost of construction materials has skyrocketed, labor is scarce and demand is surging. But that doesn’t mean the food supply chain can stop.

Food manufacturers and distributors still have customers to serve — and, for some, that still means investing in a new facility. At a time when construction costs are high, a company might make up for it in savings by reconsidering where the facility is built.

 

4 Tips to Get Your New Process Facility ‘Off the Ground’

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4 Tips to Get Your New Process Facility 'Off the Ground'

Facilities that support process operations produce some of the most expensive and complex buildings in the world. And they run the gamut: “Process operations” can range from baking desserts such as cakes to processing raw meat for grocery operations, to manufacturing parts and components for U.S. Navy submarines. 

So what do facilities across such diverse markets have in common besides being founded on their process? For one, the costly and painful struggle of getting the project started. Many times, important early stages are executed out-of-order or even too late. Let’s look at four recommendations that may seem obvious, but if executed properly, will take some of the pain out of beginning your next process facility.

 

An Inside Look at Sunsweet’s Prune Processing Facility in South America [PHOTOS]

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An Inside Look at Sunsweet’s Prune Processing Facility in South America [PHOTOS]

Sunsweet, a grower-owned cooperative based in California, is the world’s largest and most famous brand of dried tree fruits. When the company decided to expand their prune processing facility in Chile, they partnered with Stellar to plan, design and navigate the international construction process.

Today, the processing facility is a full-fledged operation supporting Sunsweet’s ongoing growth. Given its complexity and the company’s investment in cutting-edge features, the plant also serves as a “learning lab” where Sunsweet can test ideas and experiment with different processing efficiencies that will be applied to its future facilities.

 

Sunsweet Case Study: 3 Tips for Designing an International Processing Facility

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When Sunsweet decided to expand their existing facility in Chile and needed design help, they turned to Stellar for a partner to help them not only design the facility but guide them through the entire process. From selecting the right site, to understanding sanitary design principles which ensure food safety, to vetting of local subcontractors, choosing the right firm to support your project is one of the most important decisions you face.

 

Project Commissioning: The Key to Meeting Your Food Plant’s Construction Goals

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Project Commissioning: The Key to Meeting Your Food Plant’s Construction Goals

Constructing a new food plant is more complex than ever. Increased competition, changing consumer trends, automation technology and energy efficiency are all factors that owners must consider.

Among all these moving parts, it can be easy for a plant owner’s original vision or goals to be lost or not fully realized. That’s why commissioning is becoming a critical part of the design-build process. A commissioning partner works with the owner throughout the design-build process to ensure their goals are achieved.  

 

Cold Storage Warehouse Automation: 6 Money-Saving Benefits Beyond Labor Costs

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Cold Storage Warehouse Automation: 6 Money-Saving Benefits Beyond Labor Costs

Automation is on the rise in industrial facilities, food processing plants and cold storage warehouses. At Stellar, we’ve seen more client requests for automation in the past year than ever before.

When people think of automation and cost savings, the obvious usually comes to mind first: labor costs. Projected minimum wage increases and the scarcity of people willing to work in a cold storage environment are driving more owners to invest in automation.

But automating your warehouse can yield more savings beyond just the payroll. Here are six more benefits that you may not have considered.

 

5 Budget Factors to Consider When Designing Cold Storage Warehouses

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5 Budget Factors to Consider When Designing Cold Storage Warehouses

The need for cold storage facilities is greater than ever. Product integrity and fresh products are in demand as Millennials become major players in the consumer market. This generation of buyers favor healthier, fresher and higher quality products that have a shorter shelf life — meaning an efficient distribution network is crucial to serve these consumers.

But how can you design your warehouse cost-effectively?

 

Improve Your Food Plant’s Sustainability With These 5 Tips

The best eco-friendly investments that also generate ROI

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Improve Your Food Plant’s Sustainability These 5 Tips

Most food and beverage companies aren’t against being more eco-friendly — it’s just that achieving sustainability in a food processing plant can be easier said than done.

The upfront investment associated with energy-efficient solutions, such as “green” building materials and equipment, can be difficult to justify. How do you know which energy-efficient options will provide the best return on investment?

As we observe Earth Day this week, let’s look at ways to invest in your food plant that are both good for the planet and provide a solid return on investment (ROI).