3 Ways You’ll Save Money on Your Next Design-Build Food Project by Working with a Fully Integrated Firm

Food and beverage companies are faced with a decision when they decide to construct a new facility: contract a design-build firm or go with the traditional design-bid-build project delivery method. Nowadays, design-build is an increasingly popular option because it allows a project to be completed under one contract and in one unified workflow from initial concept through completion.

Not all design-builders are created equal, however. In the food and beverage industry, working with a fully integrated firm can save money, improve safety and increase speed to market on a project.

I call it the “three-legged stool” methodology: A fully integrated firm provides design, construction and process engineering services — the three major components to build a food plant — all under one roof.

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3 Challenges Facing Today’s Coffee Producers (and How to Solve Them)

Coffee continues to be one of the most rapidly evolving markets in the food and beverage industry. Variety in flavor options and the growing popularity of cold brew coffee are just a few of the latest market trends.

Consumer preferences and tastes are constantly changing, and to meet market demand while remaining profitable, producers need greater control over their processing and packaging systems.

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[VIDEO] In Their Words: An Inside Look at Expanding a State-of-the-Art Coffee Plant

When Royal Cup first sat down with Stellar to discuss its expansion project, it had bold aspirations and high expectations. The Birmingham-based importer and roaster of specialty coffees and fine teas decided to invest in cutting-edge manufacturing updates to keep pace with its growing consumer base and sales.

“To do a project of this magnitude, you really need to have an expert here involved on the day-to-day, with their fingers in the project,” said Bill Smith, Royal Cup’s president.



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Is a Facility Assessment Worth It? [VIDEO]

You’ve likely heard of a facility assessment before. It’s a top-to-bottom check-up for your food or beverage plant that can optimize energy usage, improve food safety, minimize risks and save money. But I’ve also heard from people who have their doubts.

Isn’t it just an embarrassing and awkward critique by an auditor? How is it different than if our own staff analyzes our facility? Do I really need an assessment if the plant is running fine?



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The Future of Food Packaging: 3 Trends to Watch in 2017

There’s a lot happening in the food and beverage packaging industry, and if there’s one place to get a pulse on it all, it’s PACK EXPO International. I had the privilege of attending the 60th anniversary of this premier industry trade show last November in Chicago. The event is huge and features hundreds of vendors — with 10×10 booths all the way up to exhibitors that take up nearly a quarter of the largest convention center in North America.

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Food Packaging: What’s Your Product’s Personality?

What’s the first thing you think about when walking into your office each morning? The reality is that you’re likely juggling several things at once, right out the gate.

Manufacturing and processing in the food and beverage space has a lot of moving parts (literally and figuratively), and food processors often have a lot on their plates — food safety priorities, personnel issues and distribution logistics are just a few.

But have you considered how your plant’s operations intersect with your company’s branding?

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What’s Next in Dairy? From Probiotics to Premium Flavors and Drinkable Yogurt

This week our peers gathered to discuss the latest in the dairy industry at Dairy Forum 2017. The International Dairy Foods Association event brings together farmers, processors, regulators and dairy executives to network and examine industry trends — and there’s a lot to talk about.

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6 Ways to Optimize Your Facility’s Energy Consumption

Energy costs typically account for 30 percent of a facility’s operating budget. That means nearly a third of all the money you funnel into your plant goes straight to the utility bill.

We already know about the popularity of green building and sustainable practices, but is it possible to go too green? In short, yes. You don’t want to go so overboard with efficiencies that you’re overspending on unnecessary improvements.

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5 Focus Areas for Assessing Food Safety Risks

We all know the importance of food safety. One oversight can put public health and your bottom line at risk. That’s why meeting food safety standards isn’t enough — merely complying is the lowest bar.

We discuss food safety often, but when was the last time you examined your facility’s risks from a high-level view? Let’s examine five major areas to focus on when assessing your plant’s food safety risks.

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