4 Ways to Expand Value-Added Services at Your Cold Storage Warehouse

A major trend in the cold storage industry today is a push toward expanding value-added services — additional, non-core services cold storage companies can offer clients. As client needs change, many operators of traditional warehouse spaces are looking to diversify and create new revenue streams.

But what options are out there? Let’s look at the current trends in value-added services being offered by cold storage operators.

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The Food Industry Is Being Disrupted. What Should You Do About It?

The food industry is in the eye of a hurricane named Disruption.

Sweeping consolidation has turned the traditional food industry on its head, leaving major companies like Heinz, Kraft and Unilever feeling under siege. Other major players are working to “redefine” themselves before they become acquisition targets. Taste preferences have evolved and weekday sit-down meals are no longer a mainstay as families are increasingly on-the-go. Therefore, convenience is the name of the game.

Big companies are being challenged by upstart brands: Chobani challenged Yoplait and Dannon, long-time leaders in the yogurt market, and KIND bars have become one of the fastest-selling snack bars on Amazon. Neither company existed at the beginning of the 21st Century! Is the “slow and steady wins the race” mantra of the food industry on the way out?

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[Infographic] Installing Packaged Refrigeration vs. Traditional Systems

Low-charge packaged refrigeration is a safe, innovative solution that uses CO2 or ammonia and a secondary refrigerant, such as glycol. This allows facilities to reap the benefits of ammonia’s excellent thermodynamic properties while minimizing the refrigerant charge and risk as the ammonia is isolated to one area and only the secondary refrigerant is circulated throughout the facility.

The system is “packaged” or “modular,” with refrigeration equipment built off site, mounted on a structural steel base, and then delivered to a plant as a self-contained, “plug-and-play” system.

One of the major advantages of a packaged refrigeration system is ease of installation. Here are some of the main reasons why:

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The Food Facility Safety Double Standard: Keeping Your Maintenance Crew as Safe as Your Product

There’s a prevalent double standard when it comes to food facility safety management. Think about the measures taken when a visitor enters a food plant production area: You have to dress out, walk through a foot bath, take off jewelry, wear a smock. All of these precautions are designed to keep your product safe — but what about your maintenance crew?

It’s not uncommon to see safety standards and attention to cleanliness become more relaxed in maintenance areas or on the roof of a food plant. Food safety precautions get a lot of attention because owners (rightfully) fear product contamination and highly publicized recalls, but what about the risks outside your building? One maintenance or construction accident can do just as much damage in negative publicity and lawsuits as a product recall.

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X-ray and Metal Detection Technology: Get the Most from Your System

Major food recalls are a reminder of how critical detection technology is for a food facility — and lately, it seems we’re being reminded far too often. There are a lot of variables when it comes to x-ray and metal detection systems: What should you buy? How much protection is enough? How do you maximize performance? Let’s start by understanding the difference between x-ray and metal detection technology.

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3 Reasons You’ll Save Money by Working with an Integrated Design-Build Firm in 2018

A new year means a new start for some food and beverage companies: Some will be building new plants, others will be renovating existing ones. But no one wants to kick off the new year with a bloated budget. An integrated approach to designing and constructing your next big project can help your bottom line in 2018. Let’s look at how.

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The Industrial Internet of Things (IIoT) and What It Means for Your Food Plant

By now, you’ve likely heard about the various ways our homes are getting “smarter.” We now have devices such as the Amazon Echo, Wi-Fi-connected toaster ovens and doorbells with live-streaming video. Nowadays, you can lock your front door from your smartphone, tell Siri to turn on the lights inside your house and control your thermostat from anywhere you have an internet connection.

These networks of physical devices embedded with electronics, sensors and software that allow them to connect and communicate are often referred to as the Internet of Things. This new era of technology isn’t just limited to your home, though — food and beverage plants are taking advantage of smart devices as well.  

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6 Things to Consider When Designing and Building a Food Processing Plant in China

China’s economy has been on a rapid upward trend for the last 20-plus years. It has become the second-largest economy in the world and is flirting with taking the first-place spot. If your company is in any way, shape or form connected to the global economy, chances are you have some connection to China.

With a growing middle class and upper class, China still finds it extremely challenging to supply itself with the kind of quality and value-added food products that these growing populations want.

This has made it enticing for a lot of U.S. food companies to create an even greater presence in China, usually in the form of establishing their own in-country food processing plant.

If you are one of these U.S. companies planning or contemplating establishing a food processing facility in China, here are some things you may want to consider with regard to designing and building the structure:

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New Year, New Tech: Food Industry Trends to Watch in 2018

Believe it or not, 2018 is just around the corner. A lot happened in the food industry in 2017, including groundbreaking mergers like the Amazon-Whole Foods deal, the first major compliance deadlines for Food Safety Modernization Act (FSMA) rules and the dawn of a new presidential administration.

We know the food industry doesn’t slow down, so what should you keep an eye on as we venture into the new year? Here are some of my top trends to watch in 2018.

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4 Food Plant Design and Construction Trends from 2017 That are Shaping the Industry

This year was characterized by continued change and disruption in the ever-evolving food and beverage industry from a record-breaking hurricane season to the Amazon-Whole Foods merger.

As a design-build firm specializing in food and beverage plants, we at Stellar observed some notable trends in 2017 that are shaping the way facilities operate and the way companies in the industry do business.

As we approach the new year, here are a few of my reflections and takeaways from the past year in the food and beverage industry.

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