Get Started with Cloud-based Asset Management in Your Food Processing Plant

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Get Started with Cloud-based Asset Management in Your Food Processing Plant

You’ve likely heard a lot about Industry 4.0 and the impact of predictive and prescriptive maintenance on the food and beverage industry. It can sound overwhelming, but it doesn’t have to be. In fact, a few basic investments and the right partner can help streamline the way your facility operates and communicates

Food manufacturing facilities are complex and have various ecosystems operating at different levels, including:

  • Raw materials and receiving
  • Processing and KPIs
  • Monitoring (HMIs, PLCs and networks)
  • Inventory and work orders (ERP and PRM)
  • Packaging and distribution
  • Quality, process safety management (PSM) and safety

But all of these systems don’t always talk to each other. In many facilities, an equipment failure triggers a lengthy domino effect: Maintenance staff has to assess the problem, create a work order, check if a replacement part is available and so on.

Does this scenario sound familiar?

 

4 Trends Food Companies Must Champion to Thrive in an Age of Disruptive Innovation

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4 Trends Food Companies Must Champion to Thrive in an Age of Disruptive Innovation

If you’re a decision maker in the food manufacturing space, ask yourself these questions:

  • Does your company value sustainability and transparency in its processing?
  • Is your boardroom as diverse as your customer base?
  • Are your company’s leaders listening to those customers to anticipate what they want?
  • Is your company taking tangible steps to be innovative, or does it just say it is?

If you want to thrive — not just survive — in today’s market, you must be answering “yes” to these questions… or at least taking actionable steps toward a “yes.”

The food and beverage industry is changing more than ever before thanks to disruptive innovation, the internet, evolving customer values and more.

Don’t be the next Blockbuster, Kodak or Myspace. The key is to be proactive, not reactive. Where should you begin? Consider these leading trends shaping the industry.

 

Improve Your Food Plant’s Sustainability With These 5 Tips

The best eco-friendly investments that also generate ROI

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Improve Your Food Plant’s Sustainability These 5 Tips

Most food and beverage companies aren’t against being more eco-friendly — it’s just that achieving sustainability in a food processing plant can be easier said than done.

The upfront investment associated with energy-efficient solutions, such as “green” building materials and equipment, can be difficult to justify. How do you know which energy-efficient options will provide the best return on investment?

As we observe Earth Day this week, let’s look at ways to invest in your food plant that are both good for the planet and provide a solid return on investment (ROI).

 

Do These 5 Things to Maintain Food Safety in Your Older Facility [Infographic]

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Do These 5 Things to Maintain Food Safety in Your Older Facility

 

You don’t need to build a brand new facility to meet modern-day food safety standards. The reality is that most companies don’t have the budget to build from scratch as often as they’d like, but that doesn’t mean your decades-old plant can’t be a shining example of food safety.

Let’s look at five things you can do now to ensure your older facility is up to today’s food safety standards.

 

Ready-to-Eat Food Manufacturing: 5 Recommendations for Future Growth

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Ready-to-Eat Food Manufacturing: 5 Recommendations for Future Growth

The demand for healthy and convenient ready-to-eat (RTE) food is on the rise. Already the largest segment in the overall conventional and non-conventional food industry, the RTE food market is forecasted to grow at a 21.8-percent compound annual growth rate (CAGR) between 2018 and 2023.

Many consumers today want foods that are both convenient and healthy, foods that require little to no preparation and that are natural, organic, non-GMO and more. So how can RTE food manufacturers prepare their facilities for this growing demand? Let’s explore some important considerations as these companies look to the future.

 

Recalls on the Rise: How to Design Food Safety into Employee Welfare Areas

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Recalls on the Rise: How to Design Food Safety into Employee Welfare Areas

Food safety has never been more important at processing and manufacturing facilities.

One in six Americans gets sick every year from eating contaminated foods, according to the Centers for Disease Control and Prevention. Plus, the problem is only growing: Food safety regulators in the U.S. are recalling about twice as many products now as a decade ago.  

While there are numerous best practices for incorporating food safety into the actual processing, employee welfare areas are a critical point of potential risk that can’t be ignored. This is especially true for facilities that have both raw and ready-to-eat (RTE) operations.

Let’s examine the various touch points employees encounter at a facility and how to design these spaces to maximize food safety.

 

6 Hot Trends in Cold Storage Warehouse Construction

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6 Hot Trends in Cold Storage Warehouse Construction

At Stellar, we construct a lot of cold storage facilities and distribution centers. In fact, over the years we’ve designed and built more than 10 million square feet of public refrigerated warehouse space.

My point? We notice patterns in consumer demand, common challenges and external factors that influence the market as a whole.

Here are six of the top things affecting the cold storage construction industry right now.

 

How to Keep Your Food Plant Construction Project on Track

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How to Keep Your Food Plant Construction Project on Track

Technology and ever-increasing consumer demand are driving food and beverage companies to compete at a different level than ever before. Speed to market is increasingly important to doing business — the faster a new plant can be built or renovated, the sooner it can begin producing a return on investment.

So how can you ensure your next construction project stays on track? Let’s look at five ways to set yourself up for success, whether you’re tackling a greenfield project or a retrofit.

 

Back to the Basics: How to Optimize Your Clean-in-Place System

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Back to the Basics: How to Optimize Your Clean-in-Place System

A number of food manufacturing facilities have been utilizing clean-in-place (CIP) for years. It’s the method of cleaning processing equipment and piping without disassembling it. While most of us already know what CIP is, when was the last time you performed a thorough audit of your system?

Over the years, changes to the systems being cleaned may have caused the CIP system set-point ratios to change without notice to the operators — making it more out of whack than you may realize.

 

6 Points, One Stone: How Low-Impact Development (LID) Can Help Achieve LEED Certification

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6 Points, One Stone: How Low-Impact Development (LID) Can Help Achieve LEED Certification

If you’re not familiar with low-impact development (LID), you may want to keep reading before building your next facility or warehouse. Thanks to recent changes in LEED requirements, we’re going to see an increase in projects utilizing LID in the near future.

What exactly is low-impact development? How can you make the most of LID and maximize it when applying for LEED certification? Let’s unpack what it means for your next project.