Pork Plants: Best Practices for Effective Quick Chill System Design

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Pork Plants: Best Practices for Effective Quick Chill System Design

Quick chill systems are a viable option for hog chilling thanks to improved efficiency, product quality and yield. But to achieve these benefits, and peak performance, your system must be designed correctly.

 

Hog Chilling: Why Quick Chill Systems are Worth the Investment

How quick chilling works, improves pork product output

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Hog Chilling: Why Quick Chill Systems are Worth the Investment

There are more than 68,000 pork producers in the United States alone—competition is fierce. So how can your hog facility remain competitive? By producing the highest quality product possible for consumers, efficiently. And an effective chilling system is key to facilitating the most premium product for your consumers: a flavorful cut of meat with appealing color, firmness and moisture levels. The faster a carcass is cooled after slaughter, the better quality the meat will be. Quick chill systems, specifically, reduce chill time and produce a better cut of meat. While they may be a significant upfront investment for your food plant, this method offers significant advantages and long-term ROI.

 

5 Things Poultry Processors Can Learn from Bell & Evans’ New Chicken Plant

Lessons from state-of-the-art chicken packaging, futher processing and storage facility

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5 Things Poultry Processors Can Learn from Bell & Evans’ New Chicken Plant

Family-owned premium poultry processor Bell & Evans has remained at the front of its industry’s flock by prioritizing high quality from all angles—from its antibiotic-free chicken to the materials and processes within its facilities. The most recent example of this commitment? A 160,000-square-foot, state-of-the-art chicken packaging, further processing, par-fry and storage plant in its hometown of Fredericksburg, Pennsylvania. Stellar was the design-builder for the poultry plant project and found it to be unlike any other project we’ve been a part of. This new facility is infused with cutting edge innovation and durability inside and out, from its materials and finishes to its packaging process.

 

What Coffee Producers Can Learn From Starbucks’ Award-winning Coffee Plant

Lessons from Food Engineering's 2015 Fabulous Food Plant winner

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What coffee producers can learn from Starbucks’ award-winning coffee plant

As today’s home-brewing coffee drinkers continue to seek convenient alternatives to coffee shops, the demand for delicious instant coffee has risen. However, it’s not always easy for processors to produce high-quality instant coffee, as there are many moving parts that must come together to put a tasty cup of joe on the kitchen table.

 

What Food Processors Should Know About 2 New FSMA Final Rules

Reviewing the FDA's newest food safety rules for food processors

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What Food Processors Should Know About 2 New FSMA Final Rules

The FDA recently released new final Food Safety Modernization Act (FSMA) rules. These rules are the result of amendments made to the original proposals, based on comments and criticisms in public forums. Below are important details of two rules. You can find a full explanation of each new rule here.

 

How to Prevent and Mitigate Combustible Dust Explosions in Food Plants

Key takeaways from the Food Processing webinar

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How to Prevent and Mitigate Combustible Dust Explosions in Food Plants

Though it can appear harmless and be overlooked entirely, combustible dust is extremely dangerous in food processing facilities. Any solid material composed of distinct particles can present a fire hazard according to the Occupational Safety & Health Administration.

 

Packaging Trends: Key Findings from The Association for Packaging and Processing Technologies Research

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Key Findings from The Association for Packaging and Processing Technologies Research

Today, our team is settling back into the office after exhibiting at PACK EXPO in Las Vegas. While packaging is fresh on our minds, let’s examine some fascinating packaging research released by  The Association for Packaging and Processing Technologies (PMMI) earlier this week.

 

FSMA Preventive Controls for Human Food Rule Now Final: What You Need to Know

Compliance dates for some businesses begin September 2016

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FSMA Preventive Controls for Human Food Rule Now Final: What You Need to Know Following several years of FDA outreach and industry input, the Food Safety Modernization Act’s Preventive Controls for Human Food rule is now officially final. The rule implements elements from the original proposal in 2013 as well as supplemental proposals since then. Several things have changed as a result.

 

Eco-friendly Packaging in the Food and Beverage Industry: Types & Benefits

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ECO-FRIENDLY PACKAGING HEADER

Food for Thought is celebrating its two-year anniversary this month, and one of our very first blog posts is one of the most popular to-date. In April of 2013, I wrote a piece titled “Food Companies Go Green With Eco-Friendly Packaging,” discussing its different types and benefits. Eco-friendly packaging is something that’s only gained more steam as time has passed.

 

5 Best Practices for Using Robotics in Your Food Processing Plant

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5 best practices for using robotics in your food processing plant

Food and beverage processors are increasingly turning towards robotics for the technology’s slew of benefits including reduced costs, upped throughput and increased food and worker safety. Earlier this month, I contributed to the Food Engineering article, “The rise of robotic automation,” discussing the functionality for robots in the food processing industry. While robotics does boast various benefits to food manufacturing, it’s important to follow some best practices during your own implementation.