Apr 21, 2020
When Sunsweet decided to expand their existing facility in Chile and needed design help, they turned to Stellar for a partner to help them not only design the facility but guide them through the entire process. From selecting the right site, to understanding sanitary design principles which ensure food safety, to vetting of local subcontractors, choosing the right firm to support your project is one of the most important decisions you face.
How simulations streamline construction and save money
Nov 14, 2019
Digital transformation is taking over the food industry. From automation and artificial intelligence (AI) to real-time mobile reporting, companies are looking to invest in digital tools that improve efficiencies and reduce overhead.
But with the wide variety of options available today, it can be difficult to decide which technological investment will keep your manufacturing facility ahead of the pack.
Simulation software is one of the newest technological breakthroughs – one that can save up to millions of dollars for food companies when they are building or expanding their facilities.
Questions to consider before investing in RFID over barcodes
Nov 7, 2019
While barcode tracking is the standard for supply chain traceability in the food industry, it’s not the only option. As RFID technology has advanced, many have asked if it’s worth the investment for food manufacturing and distribution.
RFID technology has its pros and cons. For example, it offers more functionality, but is typically more expensive, which is why it’s often reserved for products with a greater profit margin such as automobiles. So does it ever make sense for a food or beverage company?
Oct 31, 2019
Barcodes have long been the standard for tracking products throughout the food and beverage supply chain. But technological advancements have introduced RFID as another option across a variety of industries. What’s the difference?
What is RFID?
RFID, short for Radio Frequency Identification, is the use of radio frequency waves to wirelessly transfer data without contact. Tagging items with RFID tags allows users to automatically and uniquely identify and track inventory and assets.
Sep 5, 2019
We still have a few months left in 2019, but if you’re considering building or renovating a facility sometime next year, the time to start planning may be now. Equipment lead times are growing longer — upwards of 18 to 26 weeks in some cases — and it can be even more for equipment shipped from overseas.
So how can you best prepare for your upcoming project so you don’t encounter equipment delays? In my experience, there are two major things to consider before meeting with your builder.
Dec 6, 2018
A growing number of food and beverage processing facilities are investing in robotics and automation, as the technology continues to advance and costs continue to normalize. These tools can be a game-changer for many businesses, offering benefits such as reduced operating costs, upped throughput and increased food and worker safety.
That said, such a significant investment requires careful implementation. Before incorporating robotics into your facility, consider these important best practices to ensure you invest wisely and efficiently.
Sep 20, 2018
The organic food market is no longer a fringe segment, and Big Food is paying attention. Sales of organic products totaled a record $45.2 billion in 2017, according to the Organic Trade Association (OTA) — and it shows no signs of slowing down.
It’s a trend food and beverage manufacturers can’t ignore, but exactly what segments are growing? And which aren’t? Let’s look at the top-selling organic products from last year.
Aug 23, 2018
Photography: Robert Pepple
When Starbucks engaged Stellar to design and build a soluble coffee manufacturing facility, they set the goal of creating the most functionally and technologically advanced plant in the United States. To say they achieved that objective might be an understatement, as the award-winning facility has set a new standard in the industry.
From food safety practices that adhere to the rigorous British Retail Consortium Food Safety Standard to features designed to meet LEED Gold certification requirements, the Starbucks soluble coffee plant in Augusta, Georgia, is a modern marvel. Nowhere are the facility’s many innovations more on display than on its processing and packaging line.
Aug 2, 2018
Technology and ever-increasing consumer demand are driving food and beverage companies to compete at a different level than ever before. Speed to market is increasingly important to doing business — the faster a new plant can be built or renovated, the sooner it can begin producing a return on investment.
So how can you ensure your next construction project stays on track? Let’s look at five ways to set yourself up for success, whether you’re tackling a greenfield project or a retrofit.
Jul 19, 2018
A number of food manufacturing facilities have been utilizing clean-in-place (CIP) for years. It’s the method of cleaning processing equipment and piping without disassembling it. While most of us already know what CIP is, when was the last time you performed a thorough audit of your system?
Over the years, changes to the systems being cleaned may have caused the CIP system set-point ratios to change without notice to the operators — making it more out of whack than you may realize.