5 Tips for Phased-Occupancy Construction Projects

Consider these challenges before filing for a temporary certificate of occupancy

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5 Tips for Phased Occupancy Construction Projects

Food and beverage is a fast-paced industry where speed-to-market is often a major factor in how decisions are made. Sometimes the priority is increasing output and/or beginning production as soon as possible. In these cases, some plant owners decide to take a phased-occupancy approach to a greenfield or renovation project.

Phased occupancy allows project owners to begin using as much of their new building as possible, as early as possible.

 

Food Plant Sanitation: How to Integrate Regular Cleaning Into Your Facility’s Processing

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Food Plant Sanitation: How to Integrate Regular Cleaning into Your Facility’s Processing

Most of us enjoy cooking food that we love to eat. It’s the cleanup that we hate. Have you ever made a home-cooked meal that didn’t involve cleaning? Probably not. Also, those of us who like to cook would never start with dirty utensils and pans, right?

Food manufacturing facilities operate in the same way. They aim to produce high-quality products while minimizing the cleanup involved, but they must first begin processing with clean equipment. But that can be easier said than done.

 

How to Prevent a Dust Explosion at Your Food Processing Plant

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How to Prevent a Dust Explosion at Your Food Processing Plant

Dust explosions have been linked to numerous fatal accidents in the United States. Between 1980 and 2012, the U.S. Chemical Safety Board investigated more than 280 combustible dust incidents that killed 141 people and injured 767 others.

Food manufacturing plants are among the most susceptible to these incidents, especially those in the baking segment that use a lot of flour and sugar. Of course, protecting your facility and employees is paramount, but the risk factors aren’t always obvious. Before we look at how to proactively protect your facility, let’s examine how these disasters can happen.

 

Spirit Manufacturing: 3 Challenges to Consider Before Expanding Your Alcoholic Beverage Product Line

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Spirit Manufacturing: 3 Challenges to Consider Before Expanding Your Alcoholic Beverage Product Line

The global alcoholic beverage market is growing, and liquor is gaining popularity over wine and beer. However, the logistics of producing in this multibillion-dollar industry are unlike any other food and beverage sector, especially if you’re looking to expand your product line.

 

[Infographic] 7 Best Practices for Gluten-Free Manufacturing

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[Infographic] 7 Best Practices for Gluten-Free Manufacturing

Stellar recently exhibited at IBIE 2016, and the gluten-free market continues to be a key topic of discussion among attendees. We’ve been examining the gluten-free industry leading up to the expo, and we’re concluding the series with best practices you need to know if you’re entering this space. Before you begin producing gluten-free products in your facility, consider these principles to ensure you cater to this growing market safely, efficiently and effectively.

 

Food Plant Design-Build: Overcome Potential On-Site Construction Challenges with 2 Simple Solutions

Meat manufacturing facility case study

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Food Plant Design-Build: Overcome Potential On-Site Construction Challenges with 2 Simple Solutions

No matter how well-planned a food plant project is, it can still present challenges. After decades of experience in the food and beverage industry, we’ve found you can best overcome these hurdles with two simple solutions: frequent communication and flexibility. Stellar recently put these practices into play in the design-build of a meat manufacturing plant for an international company. Here, we review how these solutions led to success in the project and how they can help in your own endeavors, too.

 

Should You Invest Time and Resources to Prequalify Food Plant Subcontractors?

Best practices for mitigating risk and protecting your food business

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Prequalifying subcontractors

This is a question we hear food plant owners asking themselves time and time again when embarking on new projects. Do I really need to invest in prequalifying subcontractors? I have relationships with other vendors—why pay someone else to hire subs when I can save money and just pick people myself? There are plenty of reasons that hiring subs must be taken very, very seriously. The wrong decision can result in risks ranging from project delays and unexpected expenses to safety threats. And with food manufacturing facilities in particular, you have the added layer of food safety risks. Here are some things to keep in mind if you’re on the fence about investing time and resources into prequalifying food plant subcontractors for your project.

 

How Drones are Impacting the Design and Construction Industry: Today and Tomorrow

Top takeaways from Engineering News-Record webinars

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How Drones are Impacting the Design and Construction Industry: Today and Tomorrow

Photo courtesy of DJI

 

Recently, 7-Eleven made headlines by using a drone to deliver “a chicken sandwich, donuts, hot coffee and candy.” This happened the same week Amazon “partnered with the British government to significantly expand drone testing.” Approximately 3,000 companies in the U.S. are currently authorized to use drones—a number that continues to grow. Stellar recently purchased our first drone, and we are using its aerial imaging capabilities during construction of a new food manufacturing facility.

 

Food Plant Refrigeration: Everything You Need to Know About Blast Cells

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Food Plant Refrigeration: Everything You Need to Know About Blast Cells

Whether your food plant packages frozen orange juice or processes chicken breasts, a blast cell freezer can be used to freeze almost any product. It’s important to understand the common misconceptions, the importance of proper design and how to operate your blast cell.

 

How to Design Your Food Plant for Worker Safety

4 preventative design measures to ensure personnel safety

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How to Design Your Food Plant for Worker Safety

Today, firms are “[designing] safety for each worker into every phase of every building project.” We’re addressing worker safety from the start—at the facility design phase—strategically designing plants with safety at the forefront. We call this “sustainable safety”: a strategy that unifies design and construction teams with owners and managers to identify potential hazards and integrate employee safety through design, products, services and educational programs.