Back to the Basics: How to Optimize Your Clean-in-Place System

Views: 55   No Comments  

by:

Back to the Basics: How to Optimize Your Clean-in-Place System

A number of food manufacturing facilities have been utilizing clean-in-place (CIP) for years. It’s the method of cleaning processing equipment and piping without disassembling it. While most of us already know what CIP is, when was the last time you performed a thorough audit of your system?

Over the years, changes to the systems being cleaned may have caused the CIP system set-point ratios to change without notice to the operators — making it more out of whack than you may realize.

 

6 Points, One Stone: How Low-Impact Development (LID) Can Help Achieve LEED Certification

Views: 82   No Comments  

by:

6 Points, One Stone: How Low-Impact Development (LID) Can Help Achieve LEED Certification

If you’re not familiar with low-impact development (LID), you may want to keep reading before building your next facility or warehouse. Thanks to recent changes in LEED requirements, we’re going to see an increase in projects utilizing LID in the near future.

What exactly is low-impact development? How can you make the most of LID and maximize it when applying for LEED certification? Let’s unpack what it means for your next project.

 

Food Plant Sanitation: Choosing Flooring, Walls, Ceilings and Doors to Improve Food Safety

Views: 323   No Comments  

by:

Food Plant Sanitation: Choosing Flooring, Walls, Ceilings and Doors to Improve Food Safety

Whether you’re designing a new food and beverage facility or renovating an existing one, it’s important to consider the materials you choose for to surround your processing — literally.

When it comes to food safety, these features sometimes get less attention than other factors — such as equipment, ingredient storage/segregation and product handling — but they can be a plant’s Achilles heel if ignored.

Today, we’re going to look at the best practices when selecting materials for your facility’s flooring, walls, ceilings and doors.

 

The Underrated Value of Industry Conferences: Reflections from the 2018 IIAR Natural Refrigeration Conference & Expo

Views: 224   No Comments  

by:

The Underrated Value of Industry Conferences: Reflections from the 2018 IIAR Natural Refrigeration Conference & Expo

I had the opportunity to attend the 2018 IIAR Natural Refrigeration Conference & Expo in March, and it got me thinking about the value in these industry events. Why do we attend them?

There are countless niche conferences that cover every segment of the food and beverage industry, from packaging to refrigeration and from dairy to meat. These events bring professionals together from across the country and world — but why are they so important?

 

Preventing Allergen Control Failures and Labeling Mistakes

How to avoid the biggest cause of food recalls in 2017

Views: 349   No Comments  

by:

Preventing Allergen Control Failures and Labeling Mistakes

There were a total of 440 recalls of FDA and USDA regulated food products in 2017.

The single leading cause of recalls last year? The presence of undeclared allergens and the misbranding of products.

A total of 218 recalls (nearly half of the total) were announced because a product contained ingredients that weren’t declared on the label, such as:

 

How a Facility Assessment Helped Royal Cup Coffee Build, Expand and Renovate Efficiently [Case Study]

Views: 1621   No Comments  

by:

How a Facility Assessment Helped Royal Cup Coffee Build, Expand and Renovate Efficiently [Case Study]

In our industry, the best project outcomes require a great deal of planning. When it comes to greenfield and renovation projects, that means formulating a manufacturing analysis and a strategic plan. Before investing in any changes, however, a crucial step is understanding the status quo:

  • How is your facility performing?
  • How efficient are your processes?
  • What can be optimized?

A comprehensive facility assessment can answer these questions and more.

 

[Infographic] 7 Best Practices for Gluten-Free Manufacturing

Views: 1455   No Comments  

by:

[Infographic] 7 Best Practices for Gluten-Free Manufacturing

The demand for gluten-free products isn’t just a passing trend. In fact, the gluten-free foods market is projected to be valued at $7.59 billion by 2020. Plus, researchers have noted a rise in celiac disease rates in recent years — just more evidence that the need for GF products isn’t going anywhere anytime soon. Before you begin producing gluten-free products in your facility, however, consider these principles to ensure you cater to this growing market safely, efficiently and effectively.

 

Do These 5 Things to Maintain Food Safety in Your Older Facility

Views: 516   No Comments  

by:

Do These 5 Things to Maintain Food Safety in Your Older Facility

 

You don’t need to build a brand new facility to meet modern-day food safety standards. The reality is that most companies don’t have the budget to build from scratch as often as they’d like, but that doesn’t mean your decades-old plant can’t be a shining example of food safety.

Let’s look at five things you can do now to ensure your older facility is up to today’s food safety standards.

 

X-ray and Metal Detection Technology: Get the Most from Your System

Views: 311   No Comments  

by:

X-ray and Metal Detection Technology: Get the Most from Your System

Major food recalls are a reminder of how critical detection technology is for a food facility — and lately, it seems we’re being reminded far too often. There are a lot of variables when it comes to x-ray and metal detection systems: What should you buy? How much protection is enough? How do you maximize performance? Let’s start by understanding the difference between x-ray and metal detection technology.

 

The 12 Steps to Develop a HACCP Plan

Views: 1282   No Comments  

by:

The 12 Steps to Develop a HACCP Plan

Hazard Analysis and Critical Control Point (HACCP) is an internationally recognized system for reducing the risk of safety hazards in food. A HACCP system requires that potential biological, chemical or physical hazards are identified and controlled at specific points in the process. Any company involved in the manufacturing, processing or handling of food products can use HACCP to improve food safety.

So how does it work? Implementing a HACCP system requires that both prerequisite programs and HACCP plans are implemented:

  • Prerequisite programs are programs that are put in place in the facility to control hazards in the environment, preventing contamination of the product (see examples)
  • HACCP Plans are prepared for each process or product, and identify possible hazards and controls in place to make sure the hazards are eliminated or controlled to ensure acceptable levels in the food product

Let’s examine the steps to developing a solid HACCP plan.