How to Design Efficient Product Flow into a New Food Plant

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How to Design Efficient Product Flow into a New Food Plant

Product flow inefficiencies can create a detrimental domino effect within your food and beverage business. When your processing “chain” has breaks and delays, it can cost money, waste time, jeopardize food quality and introduce safety hazards on the production floor.

In last week’s post, we discussed how to detect product flow problems in an existing facility and how to improve them. Now, we’ll focus on how to ensure a new facility is set up for success from receiving to shipping and everything in between.

The ultimate key to success is designing a plant that is linear so that product moves seamlessly downstream through each of the below steps without interruption.

Let’s take a look at those individual steps and how to optimize each for efficient product flow.

 

Improving Product Flow in Your Food Manufacturing Facility

4 inefficiencies that may be threatening your business

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Improving Product Flow in Your Food Manufacturing Facility

Improper product flow can be detrimental to your food plant’s operations in more ways than one. These inefficiencies can cost money, waste time, jeopardize food quality and introduce safety hazards on the production floor.

In this post, we’ll explore the ways your facility may be at risk and what you can do to improve product flow.

 

If You’re Renovating or Expanding a Facility, You Need 3D Laser Scanning

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If You’re Renovating or Expanding a Facility, You Need 3D Laser Scanning

Are you looking to expand your facility? Retrofit an existing structure? Renovate an older plant? Today’s technology makes these projects more efficient and more accurate than ever before.

3D laser scanning — and an AEC firm that knows how to leverage it effectively — are must-haves for modern-day food plant projects.

 

3 Reasons You’ll Save Money by Working with an Integrated Design-Build Firm in 2018

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3 Reasons You'll Save Money by Working with an Integrated Design-Build Firm in 2018

A new year means a new start for some food and beverage companies: Some will be building new plants, others will be renovating existing ones. But no one wants to kick off the new year with a bloated budget. An integrated approach to designing and constructing your next big project can help your bottom line in 2018. Let’s look at how.

 

6 Things to Consider When Designing and Building a Food Processing Plant in China

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6 Things to Consider When Designing and Building a Food Processing Plant in China

China’s economy has been on a rapid upward trend for the last 20-plus years. It has become the second-largest economy in the world and is flirting with taking the first-place spot. If your company is in any way, shape or form connected to the global economy, chances are you have some connection to China.

With a growing middle class and upper class, China still finds it extremely challenging to supply itself with the kind of quality and value-added food products that these growing populations want.

This has made it enticing for a lot of U.S. food companies to create an even greater presence in China, usually in the form of establishing their own in-country food processing plant.

If you are one of these U.S. companies planning or contemplating establishing a food processing facility in China, here are some things you may want to consider with regard to designing and building the structure:

 

New Year, New Tech: Food Industry Trends to Watch in 2018

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New Year, New Tech: Food Industry Trends to Watch in 2018

Believe it or not, 2018 is just around the corner. A lot happened in the food industry in 2017, including groundbreaking mergers like the Amazon-Whole Foods deal, the first major compliance deadlines for Food Safety Modernization Act (FSMA) rules and the dawn of a new presidential administration.

We know the food industry doesn’t slow down, so what should you keep an eye on as we venture into the new year? Here are some of my top trends to watch in 2018.

 

4 Food Plant Design and Construction Trends from 2017 That are Shaping the Industry

What you need to know about retrofitting an existing facility, mergers & acquisitions, OEM integrations and more

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Food Plant Design and Construction: 5 Trends We Learned From in 2017

This year was characterized by continued change and disruption in the ever-evolving food and beverage industry from a record-breaking hurricane season to the Amazon-Whole Foods merger.

As a design-build firm specializing in food and beverage plants, we at Stellar observed some notable trends in 2017 that are shaping the way facilities operate and the way companies in the industry do business.

As we approach the new year, here are a few of my reflections and takeaways from the past year in the food and beverage industry.

 

[VIDEO] See How Virtual Reality Can Take You Inside Your Food Plant Design

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Virtual walkthroughs with VR headsets

Virtual reality (VR) is changing the game when it comes to designing facilities for the food and beverage industry. With a VR headset, you can “walk through” your new building during the design phase, months before the first brick is laid.

Rather than examining a 2D design on a sheet of paper, 3D modeling coupled with virtual reality technology can bring a building to life without having to interpret complicated designs.

 

4 Lessons for Pioneering a New Process in Food Manufacturing

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4 Lessons for Pioneering a New Process in Food Manufacturing

Last week on the blog, we examined the brand new, state-of-the-art hatchery Stellar completed for poultry processor Bell & Evans. The facility — which is the first certified organic, humane, animal-welfare focused chick hatchery in the United States — is an example of trailblazing a new approach to traditional food processing.

Not only does it employ fascinating and cutting-edge technology, but this project contains lessons for any food manufacturer looking to pioneer or experiment in their own particular market.

 

[PHOTOS] An Inside Look at the First Organic Humane, Animal Welfare-Focused Chick Hatchery in the U.S.

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[PHOTOS] An Inside Look at the First Organic Humane, Animal Welfare-Focused Chick Hatchery in the U.S.

This summer, Stellar completed one of its more unique design-build projects: a state-of-the-art, organic-certified and highly publicized chick hatchery for poultry processor Bell & Evans. The 120,000-square-foot facility in Fredericksburg, Pennsylvania began operations in September and is the first of its kind in the United States.

As the project developer, I worked with the Bell & Evans team to help develop this unique, industry-shaping facility.