5 Energy Conservation Strategies for Food and Beverage Plants

A food processing operation requires more energy than some may realize. Unless you’re the plant owner paying the electricity bill, you might not have considered how much energy is needed to keep things running. Food production (agriculture, transportation, processing and handling) accounts for nearly 20% of all fossil fuel use in the United States, and 16% of that energy is used for food processing alone.

While utility costs are inevitable, there are strategies to make food and beverage plants more efficient and save money in the long run — though they often require an upfront investment. Energy savings are a long-term payback; it’s important to keep that in mind when building a plant or modifying a current one. 

Continue Reading “5 Energy Conservation Strategies for Food and Beverage Plants”

Improve Your Food Plant’s Sustainability With These 5 Tips

Most food and beverage companies aren’t against being more eco-friendly — it’s just that achieving sustainability in a food processing plant can be easier said than done.

The upfront investment associated with energy-efficient solutions, such as “green” building materials and equipment, can be difficult to justify. How do you know which energy-efficient options will provide the best return on investment?

As we observe Earth Day this week, let’s look at ways to invest in your food plant that are both good for the planet and provide a solid return on investment (ROI).

Continue Reading “Improve Your Food Plant’s Sustainability With These 5 Tips”

The Benefits and Basics of Building Management Systems for Food Plants

We live in a world where we have unprecedented access to a wide variety of data — and food and beverage plants are no exception. Owners increasingly want to know what’s going on in their facilities from water and electricity consumption to other processing and mechanical data.

Building management systems can monitor and control various elements throughout a building, such as:

  • HVAC systems
  • Lighting
  • Plumbing
  • Processing equipment
  • Security systems

While these systems are utilized in various commercial buildings, they’re especially important in food manufacturing facilities, which use a significant amount of energy and water in their processing.

Continue Reading “The Benefits and Basics of Building Management Systems for Food Plants”

6 Points, One Stone: How Low-Impact Development (LID) Can Help Achieve LEED Certification

If you’re not familiar with low-impact development (LID), you may want to keep reading before building your next facility or warehouse. Thanks to recent changes in LEED requirements, we’re going to see an increase in projects utilizing LID in the near future.

What exactly is low-impact development? How can you make the most of LID and maximize it when applying for LEED certification? Let’s unpack what it means for your next project.

Continue Reading “6 Points, One Stone: How Low-Impact Development (LID) Can Help Achieve LEED Certification”

5 Ways to Reduce Water Use in Your Food Processing Plant

Food and beverage manufacturing facilities are notorious for how much water they consume. While water is central to your plant’s operations, there may be ways you can operate more efficiently and be smarter about how your plant uses water.

Optimizing your water consumption is not only better for the planet, but it may save you in utility costs as well. Let’s look at five basic ways to reduce water consumption in a facility.

Continue Reading “5 Ways to Reduce Water Use in Your Food Processing Plant”

Understanding LEED v4’s Energy and Water Use Prerequisites and Credits

When it comes to green building, LEED v4 is the new standard. As of October 31, 2016, the United States Green Building Council (USGBC) will only accept new LEED registrations under LEED v4. Although the registration date was extended, the last day projects can submit for v3 certification — the sunset date — is still June 30, 2021.

The latest version of the LEED rating system features more rigorous standards, and while some of the credits and prerequisites are essentially the same as the 2009 version, there are some significant changes.

I outlined those changes in a previous post, but now let’s take a closer look at some of the new prerequisites and credits ushered in by LEED v4, specifically those involving energy use and environmental impact.

Continue Reading “Understanding LEED v4’s Energy and Water Use Prerequisites and Credits”

How to Achieve LEED Certification Without Sacrificing Process Performance

So you want your building to be LEED certified, but what level should you pursue? Does a more energy-efficient facility mean completely revamping your processing? What about food safety?

LEED certification is a good thing, but it should not dictate every decision in a new-build or plant renovation. Checking credits off your LEED checklist shouldn’t come at the expense of performance and food safety.

Let’s look at some factors to designing a sustainable facility that go beyond the traditional aspects like electricity and water use. But first things first: where to begin?

Continue Reading “How to Achieve LEED Certification Without Sacrificing Process Performance”

How to Conserve Energy Across Every Aspect of Your Food Plant

 

Everyone wants to improve their energy management, and while there are countless best practices to improve energy efficiency in your processing, I look at it from an engineering perspective.

When designing a new facility or renovating an existing one, I consider the different ways the plant can prioritize energy management within each engineering group that brings the building to life. Let’s explore how you can design energy management into your next greenfield or renovation project.

Continue Reading “How to Conserve Energy Across Every Aspect of Your Food Plant”

6 Ways to Optimize Your Refrigeration Efficiency and Lower Energy Costs

Did you know that up to 60 percent of a manufacturing facility’s total operating expenses comes from industrial refrigeration? It’s no surprise that refrigeration efficiency is a priority.

However, engineers often look to optimize individual components rather than taking a holistic approach, leading to wasted energy and operational inefficiencies. To avoid this fragmented approach, here are six steps to optimize the entire system and achieve the greatest energy efficiency:

Continue Reading “6 Ways to Optimize Your Refrigeration Efficiency and Lower Energy Costs”

What’s New in LEED v4: Big Picture Changes, Updates for Building Design and Construction

LEED v4 is here. This latest version of the LEED rating system is “bolder and more specialized for building projects worldwide,” and it features more rigorous standards. While some of the credits and prerequisites are essentially the same as the 2009 version, there are some significant changes you should know about if a new build or renovation is in your future.

Continue Reading “What’s New in LEED v4: Big Picture Changes, Updates for Building Design and Construction”