Design best practices to elevating your food manufacturing facility tours
Jul 7, 2016
Food plant tours can serve as a valuable sales tool for your company. An observation deck, or viewing gallery, is a sanitary design solution that allows you to roll out the welcome mat to visitors. This moderate, added cost solution can be ground level or elevated, offering a behind-the-scenes look at your plant’s critical processes or packaging. Let’s review design best practices in addition to three benefits these structures can offer your food plant.
How quick chilling works, improves pork product output
May 12, 2016
There are more than 68,000 pork producers in the United States alone—competition is fierce. So how can your hog facility remain competitive? By producing the highest quality product possible for consumers, efficiently. And an effective chilling system is key to facilitating the most premium product for your consumers: a flavorful cut of meat with appealing color, firmness and moisture levels. The faster a carcass is cooled after slaughter, the better quality the meat will be. Quick chill systems, specifically, reduce chill time and produce a better cut of meat. While they may be a significant upfront investment for your food plant, this method offers significant advantages and long-term ROI.
Lessons from state-of-the-art chicken packaging, futher processing and storage facility
Feb 25, 2016
Family-owned premium poultry processor Bell & Evans has remained at the front of its industry’s flock by prioritizing high quality from all angles—from its antibiotic-free chicken to the materials and processes within its facilities. The most recent example of this commitment? A 160,000-square-foot, state-of-the-art chicken packaging, further processing, par-fry and storage plant in its hometown of Fredericksburg, Pennsylvania. Stellar was the design-builder for the poultry plant project and found it to be unlike any other project we’ve been a part of. This new facility is infused with cutting edge innovation and durability inside and out, from its materials and finishes to its packaging process.
USRC’s new rating system gives owners a consistent way to determine facility earthquake safety
Jan 7, 2016
In November 2015, the United States Resiliency Council (USRC) launched the USRC Earthquake Building Rating System, a first-of-its-kind performance rating system for seismic hazards. This system is the first reliable, consistent method to determine how susceptible buildings may be to earthquakes, providing facility owners, insurance providers, and engineers with a better understanding of how to prevent losses. The rating system assesses buildings on three important criteria, each of which is detailed later in this article.
Final part in our worker safety series
Nov 19, 2015
In last week’s post, I introduced you to the behavior-based approach to worker safety. While ergonomic design and regulatory compliance remain critical to worker safety, behavior-based safety strategies incentivize employees to take ownership of their own safety. Employees proactively identify potential hazards, helping prevent them from ever happening in the first place.
Below, I outline in more detail three reasons you should integrate a behavior-based approach into your food plant’s worker safety practices.
Make your 'recorded incidents per man hour' work for you
Nov 12, 2015
Worker safety is a critical element in every food plant, regardless of the type of products manufactured. And while creating a safe, ergonomic work environment is a must, sometimes it’s not enough to ensure the safety of your most important asset—your employees.
In a recent Food Engineering article on ergonomic practices, I discussed how a behavior-based approach can enhance your plant’s worker safety. With behavior-based safety training, workers are incentivized to proactively look for potential hazards, creating a safety-oriented workforce.
Sep 24, 2015
At the close of 2014, data released by the International Association of Refrigerated Warehouses showed that the total capacity of refrigerated warehouses has increased 20 percent since 2012. And over the past few months, trade magazines have been honing in on the topic, tapping into our team members at Stellar for insights into cold storage construction, including rising technologies, efficiencies and best practices.
Jan 22, 2015
To incorporate sustainability into building construction and design, California established the California Green Building Standards Code—known as CALGreen for short. As the first statewide green building code in the United States, this code’s voluntary and mandatory measures aim to reduce environmental impact during and after construction while increasing buildings’ efficiency in materials and energy usage. As a food manufacturing and/or storage facility owner, you should understand that CALGreen is changing the way the building industry does business.
Understanding the increase for Group F-1 and S-1 occupancies
Oct 30, 2014
The 2015 International Building Code includes a key modification, increasing the length of exit access travel distance from 250 feet to 400 feet (if it meets specific criteria) for buildings containing Group F-1 and/or S-1 occupancy. This change is significant to the design industry, building owners and occupants of large distribution and manufacturing facilities. Understanding the code’s implications for your existing and future facilities will ensure you’re properly prepared.
Oct 16, 2014
This week, we welcome guest bloggers Thulasi Narayan and Andrew Lee from Paladino and Company. Paladino is an industry leading green building and sustainability consulting firm with a team of architects, engineers, building scientists, commissioning agents and business analysts who advise companies on energy efficiency. Stellar often partners with Paladino to estimate energy performance, help develop energy reduction strategies and track estimated performance against the project’s energy goal during the design process.