7 Cost-Saving Ways to Optimize Your Food Packaging Process

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7 Cost-Saving Ways to Optimize Your Food Packaging Process

The economy is thriving, the labor market is competitive and disruptive innovation is shaping the present and future of the food industry. Food plant owners are always looking for cost savings, especially in today’s fast-paced market. Could your packaging be a ripe opportunity?

Let’s look at a few considerations for optimizing your packaging process.

 

Building a Food Plant on a Short Schedule: 4 Ways to Fast-track Your Construction Project

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Building a Food Plant on a Short Schedule: 4 Ways to Fast-track Your Construction Project

In today’s increasingly fast-paced food and beverage industry, everyone wants their next facility built as soon as possible so it can start shipping product quickly. While hiring an experienced firm to design and build (or renovate) your plant is critical, there are things owners can do to ensure a project moves as efficiently as possible.

Success story: US Cold Storage

Stellar recently designed and built a food distribution facility for US Cold Storage in Laredo, Texas. The project had an aggressive schedule, and as the senior project manager, my job was to ensure we met those deadlines.

Despite a month of unexpected weather delays, we worked creatively and brought in additional crews that worked ten-hour days and six- to seven-day weeks. This allowed us to complete the project in only eight months, just in time to harvest Mexican strawberries.

 

Construction Labor Costs: 4 Ways to Avoid Budget Surprises in 2019

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Photo by Matt Harding, Yuma Sun

Photo by Matt Harding, Yuma Sun

 

As the economy thrives and capital investment grows, the construction market continues to face a labor shortage in 2019. This can especially be a factor when it comes to skilled labor for specialized disciplines, such as refrigeration.

What does this mean for food and beverage companies looking to build or expand? If it’s been a few years since your business has tackled a large capital investment project, you’ll need to manage expectations and plan accordingly. Today’s economy is a different playing field with different challenges.

If you’re planning to invest in a new facility, renovation or expansion, here are four things you can do to avoid budget surprises along the way.

 

Pit Dock Levelers vs. Vertical Dock Levelers: Which Is Right for Your Food Plant Loading Dock?

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Pit Dock Levelers vs. Vertical Dock Levelers: Which Is Right for Your Food Plant Loading Dock?

When it comes to designing loading docks for today’s food and beverage manufacturing facilities, there are two main choices when it comes to dock levelers: ones that store horizontally and ones that store vertically.

Pit, or recessed, dock levelers store horizontally and are the most commonly found across all industries. This traditional style of leveler has been around for decades and is used in a variety of facilities.

Vertical storing dock levelers have emerged as a newer alternative to pit levelers, and they are a better choice for food and beverage facilities and refrigerated warehouses. They are hydraulic powered and stand upright inside the building when not in use.

Which option is best for your facility? If you are a food or beverage processor, a vertical leveler is likely your best bet. Let’s look at the advantages and disadvantages of this equipment to understand why.

 

Designing Food Plant Welfare Spaces to Attract and Retain Employees

7 features of a modern, personnel-focused facility

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Designing Food Plant Welfare Spaces to Attract and Retain Employees

Source: Bell & Evans (Robert Pepple)

 

Food and beverage manufacturing facilities in the U.S. today are experiencing a labor shortage, mostly due to a healthy economy and low unemployment rate. Turnover rates at these facilities are already high to begin with, so more food plant owners are looking to attract employees and increase retention rates.

Many of Stellar’s clients — whether they are building new facilities or renovating existing ones — are asking us to design employee welfare spaces to be more unique and attractive to prospective employees.

While processing areas are still the heart of a food plant, these spaces are increasingly being viewed from a personnel-focused perspective. Plus, break rooms and employee amenities are becoming more important for business than ever before.

 

Augmented Reality in Building Design and Construction

How we’re using AR technology, HoloLens and more to build the facilities of tomorrow

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Augmented Reality in Building Design and Construction

Image credit: VisualLive‘s AR app, MobiLive

 

Augmented reality (AR) — superimposing computer-generated images on the user’s view of the real world — is increasingly used in a variety of applications today. From smartphone games and social media filters to furniture design and classroom education, this technology is being utilized across virtually every industry, and building design and construction is no exception.

In fact, exciting developments are happening at the intersection of AR and the work we do at Stellar. While it’s been used as a marketing and selling tool, we’re beginning to apply AR on job sites more frequently. It’s safe to say this powerful technology is revolutionizing the way buildings are designed, constructed and renovated.

 

Procore: 4 Ways the Construction Management Software is Benefitting Our Clients

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Procore: 4 Ways the Construction Management Software is Benefitting Our Clients

In today’s fast-paced market, companies are setting more aggressive deadlines for their construction projects and are prioritizing speed to market more than ever before. To keep up with this increasing demand, Stellar adopted the Procore construction management software to streamline our project management processes and communicate even faster.

We’ve been using the software for a couple of years, but we’ve truly realized its tangible benefits in the past several months. The bottom line? A more efficient project translates into time and cost savings for the owner. Here are four ways our clients are benefitting from this new process:

 

7 Ways to Use Drones in Building Design, Construction and Maintenance

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7 Ways to Use Drones in Building Design, Construction and Maintenance

Drone technology is helping redefine the way we design, construct and maintain buildings. Drones do more than just take photos — they can benefit both the builder and owner by improving design accuracy, overall quality and long-term maintenance.

Thanks to software and technology advancements, drones can be used in various stages of a building’s life and can perform several key functions, including:

 

Food Plant Construction: How We Cut Three Months of Weather Delays Down to One

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Food Plant Construction: How We Cut Three Months of Weather Delays Down to One

Combating weather delays in a construction project is always a shifting challenge, but how do you cope with record-breaking rainfall, subzero temperatures, delayed equipment and an aggressive project schedule? Read on for lessons learned from a recent project we completed in the state with the second-coldest winter in the continental U.S.

 

How to Get the Best Price for Your Next Food Plant Construction Project in Today’s Fast-Paced Market

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How to Get the Best Price for Your Next Food Plant Construction Project in Today’s Fast-Paced Market

It’s an exciting and interesting time for both the food manufacturing and construction industries. Thanks to recent tax reform, a healthy economy and other factors, capital spending is up, and the industrial/commercial construction industry is bigger than it has been in decades. This trend is expected to continue, with U.S. construction projected to grow by 4.5 percent over the next several years.

While many would agree that this is a positive, it can also present challenges for food and beverage companies looking to build new facilities or renovate existing ones. Today’s booming construction market means things move fast and contractors can be more selective.

So how can you ensure you get the best price when seeking out a firm for your next project?