Food Plant Construction: The Design-Build Method Continues to Grow

3 takeaways from the Food Marketing Institute’s new market study

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Food Plant Construction: The Design-Build Method Continues to Grow

Business owners are increasingly discovering the benefits of working with design-build firms, according to a comprehensive new study on the design-build market released by Food Marketing Institute (FMI). The study found design-build now makes up almost half of all construction projects nationwide, and market share is expected to keep growing over the next three years.

Research showed design-build use has not only expanded across all sectors and regions of the U.S., but owners who used this project delivery method were more satisfied with their experience compared to other methods due to advantages like innovation and quick speed to market.

Here are the key takeaways from FMI’s study on the design-build market now and where it’s headed in the next few years.  

 

A Cost Segregation Study Can Save Thousands on Your Next Facility Renovation or Construction Project

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A Cost Segregation Study Can Save Thousands on Your Next Facility Renovation or Construction Project

Renovating an older food manufacturing facility, or building a new one altogether, is a complex process with a lot of moving parts. You need to vet firms and contractors, navigate design decisions, select materials, choose equipment, consider the possibility of future expansion…the list goes on and on.

Like with any investment, there are always ways to cut costs based on what options you select for your facility — but what if you could reap savings off the top, regardless of what materials and equipment you choose? With a cost segregation study, you can.

 

How to Design Efficient Product Flow into a New Food Plant

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How to Design Efficient Product Flow into a New Food Plant

Product flow inefficiencies can create a detrimental domino effect within your food and beverage business. When your processing “chain” has breaks and delays, it can cost money, waste time, jeopardize food quality and introduce safety hazards on the production floor.

In last week’s post, we discussed how to detect product flow problems in an existing facility and how to improve them. Now, we’ll focus on how to ensure a new facility is set up for success from receiving to shipping and everything in between.

The ultimate key to success is designing a plant that is linear so that product moves seamlessly downstream through each of the below steps without interruption.

Let’s take a look at those individual steps and how to optimize each for efficient product flow.

 

Improving Product Flow in Your Food Manufacturing Facility

4 inefficiencies that may be threatening your business

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Improving Product Flow in Your Food Manufacturing Facility

Improper product flow can be detrimental to your food plant’s operations in more ways than one. These inefficiencies can cost money, waste time, jeopardize food quality and introduce safety hazards on the production floor.

In this post, we’ll explore the ways your facility may be at risk and what you can do to improve product flow.

 

Millennials and Mergers: How Food Manufacturers Should Respond to the Changing Food Industry

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Millennials and Mergers: How Food Manufacturers Should Respond to the Changing Food Industry

Mergers and acquisitions are a driving force in the food industry today. Plus, a growing middle class and the millennial population are less brand loyal than previous generations, leading to a surge in store brands. What does this mean for food manufacturers? How should they respond?

Acknowledge that the next generation is changing the food game

We can’t rely on what we used to know about how consumers make purchasing decisions. “That’s what we’ve always done” is no longer a valid justification in today’s food and beverage market.

 

The Food Facility Safety Double Standard: Keeping Your Maintenance Crew as Safe as Your Product

What updated OSHA standards mean for your facility’s roof and how to protect maintenance workers on your property

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The Facility Safety Double Standard: Is the Outside of Your Building as Safe as the Inside?

There’s a prevalent double standard when it comes to food facility safety management. Think about the measures taken when a visitor enters a food plant production area: You have to dress out, walk through a foot bath, take off jewelry, wear a smock. All of these precautions are designed to keep your product safe — but what about your maintenance crew?

It’s not uncommon to see safety standards and attention to cleanliness become more relaxed in maintenance areas or on the roof of a food plant. Food safety precautions get a lot of attention because owners (rightfully) fear product contamination and highly publicized recalls, but what about the risks outside your building? One maintenance or construction accident can do just as much damage in negative publicity and lawsuits as a product recall.

 

3 Reasons You’ll Save Money by Working with an Integrated Design-Build Firm in 2018

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3 Reasons You'll Save Money by Working with an Integrated Design-Build Firm in 2018

A new year means a new start for some food and beverage companies: Some will be building new plants, others will be renovating existing ones. But no one wants to kick off the new year with a bloated budget. An integrated approach to designing and constructing your next big project can help your bottom line in 2018. Let’s look at how.

 

[VIDEO] See How Virtual Reality Can Take You Inside Your Food Plant Design

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Virtual walkthroughs with VR headsets

Virtual reality (VR) is changing the game when it comes to designing facilities for the food and beverage industry. With a VR headset, you can “walk through” your new building during the design phase, months before the first brick is laid.

Rather than examining a 2D design on a sheet of paper, 3D modeling coupled with virtual reality technology can bring a building to life without having to interpret complicated designs.

 

Why You Shouldn’t Use a Spec Building for a Food and Beverage Facility

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Why You Shouldn’t Use a Spec Building for a Food and Beverage Facility

If you’re considering sites for a new facility, you may come across listings for speculative (“spec”) buildings. Developers often construct these basic, pre-engineered buildings in anticipation of a future tenant, and they can be attractive for owners looking for a new space.

What’s the catch? Spec buildings may seem like a convenient and cost-effective option, but not all tenant needs are the same, especially when it comes to food and beverage manufacturing. In fact, investing in a new spec building may end up costing you more in the long run than if you were to just construct a custom facility from scratch.

 

[Infographic] Design Only vs. Design-Build: Pick the Best Delivery Method for Your Next Food Project

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Design-Build vs. Design-Only: Pick the Best Delivery Method for Your Next Food Project [Infographic]

When it comes to constructing a new food or beverage facility, there is no one delivery method that works best for all projects. Each approach has its own advantages and disadvantages.

Design-build can be fast and efficient because construction begins while the design phase is still underway, but completing the entire design before any ground is broken can give you greater insight to anticipated final costs. How do you choose? Check out our infographic to help narrow down your decision: