Industrial Dust Collection Systems: Which Is Best for Your Food Processing Facility?

The dangers of dust in food manufacturing

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Industrial Dust Collection Systems: Which Is Best for Your Food Processing Facility?

Controlling dust is a major concern in food manufacturing, whether you’re roasting coffee beans, mixing spices or using flour as a release agent for your baked goods. Whenever there is potential dust in your processing environment, you want to capture it at the source.

Managing dust is critical for a variety of reasons:

 

What Can IIoT Sensors Measure and Monitor in a Food Processing Facility?

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What Can IIoT Sensors Measure and Monitor in a Food Processing Facility?

The Industrial Internet of Things (IIoT) is revolutionizing how food manufacturing facilities operate, from processing to building maintenance and everything in between. Food and beverage companies have access to more data than ever before, and that’s helping them make more informed decisions.

Internet-connected sensors are the “eyes and ears” in a food plant, collecting all the data that makes those insights possible. These devices can measure a variety of inputs from electrical currents to vibrations to air temperature.

Stellar installs sensors in many of the modern facilities we design and construct today, but many owners have the same question: What exactly can I measure?

Let’s look at a few ways sensors can be used in your food plant:

 

AR on the Construction Site: See How Augmented Reality Benefits Builders and Owners [VIDEO]

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Augmented reality (AR) is a powerful tool on Stellar’s job sites. Today’s AR technology is revolutionizing the way we design and build facilities, making construction projects more efficient and ultimately saving owners time and money.

Stellar leverages augmented reality in three major ways:

 

Decision by Committee: The Pros and Cons of Group Decision-making

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Decision by Committee: The Pros and Cons of Group Decision-making

In recent years, more food and beverage companies have adopted a different perspective on decision-making. Rather than having one person making unilateral decisions, many businesses have shifted toward a “decision-by-committee” approach, where a small group of stakeholders are part of the process.

This trend is especially prevalent in larger companies that are adopting a more inclusive corporate culture. The goal is to foster greater pride and buy-in from employees by including diverse perspectives in decisions that affect them.

For example, I recently worked with several owners who utilized the decision-by-committee approach when Stellar was building their new food plant. These facilities are multimillion-dollar investments, and these leaders increasingly want to seek input from their employees who will be working in the facility and with the equipment every day.

 

7 Cost-Saving Ways to Optimize Your Food Packaging Process

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7 Cost-Saving Ways to Optimize Your Food Packaging Process

The economy is thriving, the labor market is competitive and disruptive innovation is shaping the present and future of the food industry. Food plant owners are always looking for cost savings, especially in today’s fast-paced market. Could your packaging be a ripe opportunity?

Let’s look at a few considerations for optimizing your packaging process.

 

Building a Food Plant on a Short Schedule: 4 Ways to Fast-track Your Construction Project

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Building a Food Plant on a Short Schedule: 4 Ways to Fast-track Your Construction Project

In today’s increasingly fast-paced food and beverage industry, everyone wants their next facility built as soon as possible so it can start shipping product quickly. While hiring an experienced firm to design and build (or renovate) your plant is critical, there are things owners can do to ensure a project moves as efficiently as possible.

Success story: US Cold Storage

Stellar recently designed and built a food distribution facility for US Cold Storage in Laredo, Texas. The project had an aggressive schedule, and as the senior project manager, my job was to ensure we met those deadlines.

Despite a month of unexpected weather delays, we worked creatively and brought in additional crews that worked ten-hour days and six- to seven-day weeks. This allowed us to complete the project in only eight months, just in time to harvest Mexican strawberries.

 

Construction Labor Costs: 4 Ways to Avoid Budget Surprises in 2019

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Photo by Matt Harding, Yuma Sun

Photo by Matt Harding, Yuma Sun

 

As the economy thrives and capital investment grows, the construction market continues to face a labor shortage in 2019. This can especially be a factor when it comes to skilled labor for specialized disciplines, such as refrigeration.

What does this mean for food and beverage companies looking to build or expand? If it’s been a few years since your business has tackled a large capital investment project, you’ll need to manage expectations and plan accordingly. Today’s economy is a different playing field with different challenges.

If you’re planning to invest in a new facility, renovation or expansion, here are four things you can do to avoid budget surprises along the way.

 

Pit Dock Levelers vs. Vertical Dock Levelers: Which Is Right for Your Food Plant Loading Dock?

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Pit Dock Levelers vs. Vertical Dock Levelers: Which Is Right for Your Food Plant Loading Dock?

When it comes to designing loading docks for today’s food and beverage manufacturing facilities, there are two main choices when it comes to dock levelers: ones that store horizontally and ones that store vertically.

Pit, or recessed, dock levelers store horizontally and are the most commonly found across all industries. This traditional style of leveler has been around for decades and is used in a variety of facilities.

Vertical storing dock levelers have emerged as a newer alternative to pit levelers, and they are a better choice for food and beverage facilities and refrigerated warehouses. They are hydraulic powered and stand upright inside the building when not in use.

Which option is best for your facility? If you are a food or beverage processor, a vertical leveler is likely your best bet. Let’s look at the advantages and disadvantages of this equipment to understand why.

 

Designing Food Plant Welfare Spaces to Attract and Retain Employees

7 features of a modern, personnel-focused facility

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Designing Food Plant Welfare Spaces to Attract and Retain Employees

Source: Bell & Evans (Robert Pepple)

 

Food and beverage manufacturing facilities in the U.S. today are experiencing a labor shortage, mostly due to a healthy economy and low unemployment rate. Turnover rates at these facilities are already high to begin with, so more food plant owners are looking to attract employees and increase retention rates.

Many of Stellar’s clients — whether they are building new facilities or renovating existing ones — are asking us to design employee welfare spaces to be more unique and attractive to prospective employees.

While processing areas are still the heart of a food plant, these spaces are increasingly being viewed from a personnel-focused perspective. Plus, break rooms and employee amenities are becoming more important for business than ever before.

 

Augmented Reality in Building Design and Construction

How we’re using AR technology, HoloLens and more to build the facilities of tomorrow

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Augmented Reality in Building Design and Construction

Image credit: VisualLive‘s AR app, MobiLive

 

Augmented reality (AR) — superimposing computer-generated images on the user’s view of the real world — is increasingly used in a variety of applications today. From smartphone games and social media filters to furniture design and classroom education, this technology is being utilized across virtually every industry, and building design and construction is no exception.

In fact, exciting developments are happening at the intersection of AR and the work we do at Stellar. While it’s been used as a marketing and selling tool, we’re beginning to apply AR on job sites more frequently. It’s safe to say this powerful technology is revolutionizing the way buildings are designed, constructed and renovated.