7 PSM Audit Violations and How to Avoid Them

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Quality assurance is one key to a successful food safety audit

Quality assurance is one key to a successful food safety audit

 

Process Safety Management (PSM) compliance audits are specific and comprehensive, focusing on 14 elements of OSHA’s PSM Standards. A well-planned and organized audit process — including cross-trained personnel, audit checklists and self-audits — can help ensure a successful outcome.

 

3 Steps to Develop a Food Processing Manufacturing Plan

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Manufacturing Plan

Developing a manufacturing plan is generally the second phase in the strategic planning process. After creating a business plan and specifying your food processing plant’s sales and growth projections, a manufacturing plan will identify and assess the processes that are used to manufacture the product to meet those sales goals.

 

[VIDEO] In Their Words: An Inside Look at Expanding a State-of-the-Art Coffee Plant

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When Royal Cup first sat down with Stellar to discuss its expansion project, it had bold aspirations and high expectations. The Birmingham-based importer and roaster of specialty coffees and fine teas decided to invest in cutting-edge manufacturing updates to keep pace with its growing consumer base and sales.

“To do a project of this magnitude, you really need to have an expert here involved on the day-to-day, with their fingers in the project,” said Bill Smith, Royal Cup’s president.

 

Is a Facility Assessment Worth It? [VIDEO]

Common misconceptions, the importance of objectivity and what to do if you’re on the fence

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Is a Facility Assessment Worth It? [VIDEO]

You’ve likely heard of a facility assessment before. It’s a top-to-bottom check-up for your food or beverage plant that can optimize energy usage, improve food safety, minimize risks and save money. But I’ve also heard from people who have their doubts.

Isn’t it just an embarrassing and awkward critique by an auditor? How is it different than if our own staff analyzes our facility? Do I really need an assessment if the plant is running fine?

 

How a Facility Assessment Helped Royal Cup Coffee Build, Expand and Renovate Efficiently [Case Study]

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How a Facility Assessment Helped Royal Cup Coffee Build, Expand and Renovate Efficiently [Case Study]

In our industry, the best project outcomes require a great deal of planning. When it comes to greenfield and renovation projects, that means formulating a manufacturing analysis and a strategic plan. Before investing in any changes, however, a crucial step is understanding the status quo:

  • How is your facility performing?
  • How efficient is your processing?
  • What can be optimized?

A comprehensive facility assessment can answer these questions and more.

 

How to Eliminate Costs Through Process Optimization

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How to Eliminate Costs Through Process Optimization

With a new year comes a fresh start, and for some business owners that may mean a budget reboot. Perhaps your resolution for 2017 is to cut costs at your facility—but where?

There are a lot of areas to consider, but one of the best ways to eliminate unnecessary costs is to optimize your processes.

 

6 Essential Qualities to Look for in a Strategic Planning Consultant

Strategic planning for food processors series

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6 Essential Qualities to Look for in a Strategic Planning Consultant

A strategic plan is a roadmap that defines the future of your business. That roadmap is crucial to your company’s success down the road, but creating one is a heavy undertaking. Food processors are already pressed for time with day-to-day tasks, and dedicating time and resources to plan for the future may not be feasible.

 

Strategic Planning for Food Processors: 4 Elements Your Business Plan Must Address

Questions to answer when building your business plan

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Strategic Planning for Food Processors: 4 Elements Your Business Plan Must Address

Does your food processing company have a strategic plan? Failing to plan is planning to fail—especially when it comes to your business. Earlier this year, Stellar hosted the Food Engineering webinar, 3 Key Elements in a Successful Strategic Plan for Growth. That webinar is now available on-demand, so you can still catch up on our discussion about how strategic planning can benefit food manufacturing plants, and how you can get started with developing your own strategic plan.

 

Food Plant Emergency Response: Preparing for a Hurricane

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Food Plant Emergency Response: Preparing for a Hurricane

Hurricane Matthew approaching the Florida coast in October 2016. (Source: NOAA)

 

November marks the beginning of the end for the Atlantic hurricane season. The season officially runs from June 1 through November 30, and the East Coast has seen several major storms in 2016.

 

Gluten-Free Manufacturing: How to Capitalize on the Market’s Growth Opportunities

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Gluten-Free Manufacturing: How to Capitalize on the Market’s Growth Opportunities

Last week, we explored how to overcome four common bakery challenges for implementing gluten-free products into your offerings. As the IBIE Baking Expo kicks off this weekend, we’ll continue exploring the growth of the gluten-free market and how bakeries can safely integrate these niche products into their facilities.