7 Ways to Integrate Gluten-free Manufacturing Into Your Bakery Plant

An in-depth look at how to safely produce gluten-free products

Views: 1352   No Comments  

by:

7 Ways to Integrate Gluten-free Manufacturing Into Your Bakery Plant

Stellar recently exhibited at the American Society of Baking’s (ASB) annual BakingTech conference in Chicago. “Gluten-free” continues to be a topic on the rise among the attendees. This isn’t surprising, as more and more companies are incorporating gluten-free products into their offering arsenals. However, a common challenge for food manufacturers going gluten-free is preventing cross-contamination, whether it’s modifying existing plants or embarking on greenfield projects. Gluten-free products also require specific distribution and processing considerations that may differ from what manufacturers are used to, from mixing methods to storage. So, how do you safely integrate gluten-free manufacturing into your bakery plant?

 

Food Safety: Biofilm Formation and Removal

An in-depth look at warning signs, proper sanitation procedures and prevention

Views: 2056   Comment (1)  

by:

Food Safety: Biofilm Formation and Removal

Biofilm is not only difficult to detect, it can form just about anywhere in your food processing plant. Even clean-looking surfaces can be compromised by an invisible layer of biofilm harboring dangerous bacteria and pathogens. Ensuring your food plant’s processing equipment is unaffected by this tricky food safety culprit is critical to preventing contamination and costly recalls.

 

What You Need to Know About USDA’s New Poultry Safety Measures

Food Safety and Inspection Service will begin assessments in May 2016

Views: 703   No Comments  

by:

What You Need to Know About USDA’s New Poultry Safety Measures

The United States Department of Agriculture’s (USDA) Food Safety and Inspection Service (FSIS) recently announced the finalization of new measurements to reduce Salmonella and Campylobacter in poultry and ground turkey products. Let’s review what you need to know as a poultry or turkey processor.

 

5 Things Poultry Processors Can Learn from Bell & Evans’ New Chicken Plant

Lessons from state-of-the-art chicken packaging, futher processing and storage facility

Views: 1979   Comment (1)  

by:

5 Things Poultry Processors Can Learn from Bell & Evans’ New Chicken Plant

Family-owned premium poultry processor Bell & Evans has remained at the front of its industry’s flock by prioritizing high quality from all angles—from its antibiotic-free chicken to the materials and processes within its facilities. The most recent example of this commitment? A 160,000-square-foot, state-of-the-art chicken packaging, further processing, par-fry and storage plant in its hometown of Fredericksburg, Pennsylvania. Stellar was the design-builder for the poultry plant project and found it to be unlike any other project we’ve been a part of. This new facility is infused with cutting edge innovation and durability inside and out, from its materials and finishes to its packaging process.

 

Cryogenic vs. Mechanical Freezers: The Best Uses for Each Method

Part 2: Process freezing series

Views: 6650   Comments (2)   

by:

Cryogenic vs. Mechanical Freezers: The Best Uses for Each Method

Many food plants rely on freezers and refrigerators to store and ship their products. In last week’s post, I outlined four variables food processors must understand during process freezing. This week, I want to take a look at freezing methods and equipment, and the applications they’re best suited for. Depending on the type and quantity of food, certain freezers are more useful than others.

 

What Coffee Producers Can Learn From Starbucks’ Award-winning Coffee Plant

Lessons from Food Engineering's 2015 Fabulous Food Plant winner

Views: 2138   No Comments  

by:

What coffee producers can learn from Starbucks’ award-winning coffee plant

As today’s home-brewing coffee drinkers continue to seek convenient alternatives to coffee shops, the demand for delicious instant coffee has risen. However, it’s not always easy for processors to produce high-quality instant coffee, as there are many moving parts that must come together to put a tasty cup of joe on the kitchen table.

 

5 Tips for Automating Your Food Processing Plant

Views: 1644   No Comments  

by:

5 Tips for Automating your Food Processing Plant

Total automation may be an ideal for most food processors, but it can be difficult to determine how to connect every system in a food plant—or if they should even be connected at all. To optimize ROI, it’s important to learn which areas of your food processing facility are best suited for automation. Below are five tips for improving your plant’s automation capabilities.

 

What Food Processors Should Know About 2 New FSMA Final Rules

Reviewing the FDA's newest food safety rules for food processors

Views: 741   No Comments  

by:

What Food Processors Should Know About 2 New FSMA Final Rules

The FDA recently released new final Food Safety Modernization Act (FSMA) rules. These rules are the result of amendments made to the original proposals, based on comments and criticisms in public forums. Below are important details of two rules. You can find a full explanation of each new rule here.

 

[Infographic] 4 Steps in Developing a Manufacturing Plan

Strategic planning for food processors series

Views: 2658   No Comments  

by:

[Infographic] 4 Steps in Developing a Manufacturing Plan: Strategic planning for food processors series

A manufacturing plan is a key piece of your food business’ overall strategic plan. Your manufacturing plan is a clear set of actions driven by gaps and discoveries from your manufacturing analysis, or the analysis of your business’ manufacturing processes.

 

6 Elements of a Thorough Situation Analysis

Strategic planning for food processors series

Views: 1336   No Comments  

by:

6 Elements of a Thorough Situation Analysis: Strategic planning for food processors series

A manufacturing analysis is the portion of a strategic plan that focuses on all the processes and materials related to manufacturing. A situation analysis is a major focus of the manufacturing analysis, serving as an in-depth look at the physical layout of the facility. The goal of situation analysis is to ensure that the technology and strategy you plan to implement are feasible in the physical space of your facility.