Jan 16, 2020
Constructing a new food plant is more complex than ever. Increased competition, changing consumer trends, automation technology and energy efficiency are all factors that owners must consider.
Among all these moving parts, it can be easy for a plant owner’s original vision or goals to be lost or not fully realized. That’s why commissioning is becoming a critical part of the design-build process. A commissioning partner works with the owner throughout the design-build process to ensure their goals are achieved.
Sep 19, 2019
So you want to incorporate artificial intelligence and machine learning into your food processing facility — but where do you start? These tools have grown increasingly popular, and you’ve likely heard people discussing different platforms like Amazon Web Services (AWS), Google Cloud and Microsoft Azure. But how do you get access to these tools and what can they do?
Three layers of cloud computing
When it comes to introducing machine learning to your processing, think of it as a three-tiered ecosystem:
1. Service providers (AWS, Google Cloud, Microsoft Azure)
2. IoT solutions partners (system integrators, data experts, etc.)
3. End users (Facility operator, plant owner, etc.)
Aug 29, 2019
There are a lot of variables in play when building a new industrial food plant, and site selection is one of the most important decisions you’ll make — so there are several things to keep in mind.
It’s not just a matter of securing a piece of property and breaking ground or renovating. The location you choose will have a direct impact on the financial success of your new facility.
Here are seven things you must consider when selecting a site for your new food plant.
Jul 11, 2019
Recent construction growth is forecasted to continue in the coming years, and when it comes to their next food processing facility, many companies are retrofitting existing buildings rather than building new. Speed to market is a top priority in today’s rapidly changing food industry, so this often seems like a quick solution for a growing business.
However, food and beverage facilities have unique and specific infrastructure needs, so if you’re converting a non-food facility into one, there are four main factors you’ll have to address.
Jun 20, 2019
Maximizing Drone Technology on Food Plant Construction Sites from Stellar on Vimeo.
Unmanned aerial vehicles (UAVs), commonly known as drones, are revolutionizing the way buildings are designed and constructed. Stellar leverages this technology on our job sites to make projects more efficient, accurate and cost-effective.
Here are some of the ways we utilize drones:
May 16, 2019
Managing total package oxygen (TPO) can be a challenge for beer producers looking to grow their output. TPO is the total concentration of oxygen (O2) present in packaged beer at the time of packaging. When beer comes into contact with air, it begins to oxidize — and too much oxygen can negatively affect the beer’s flavor.
The ultimate goal is to reduce the amount of oxygen allowed in during packaging to prevent oxidation and maintain product quality and taste. However, this can be easier said than done, especially if you’re transitioning from a smaller-scale production with manual processes to greater throughput with increased automation.
Apr 4, 2019
Augmented reality (AR) is a powerful tool on Stellar’s job sites. Today’s AR technology is revolutionizing the way we design and build facilities, making construction projects more efficient and ultimately saving owners time and money.
Stellar leverages augmented reality in three major ways:
Mar 28, 2019
In recent years, more food and beverage companies have adopted a different perspective on decision-making. Rather than having one person making unilateral decisions, many businesses have shifted toward a “decision-by-committee” approach, where a small group of stakeholders are part of the process.
This trend is especially prevalent in larger companies that are adopting a more inclusive corporate culture. The goal is to foster greater pride and buy-in from employees by including diverse perspectives in decisions that affect them.
For example, I recently worked with several owners who utilized the decision-by-committee approach when Stellar was building their new food plant. These facilities are multimillion-dollar investments, and these leaders increasingly want to seek input from their employees who will be working in the facility and with the equipment every day.
Mar 14, 2019
In today’s increasingly fast-paced food and beverage industry, everyone wants their next facility built as soon as possible so it can start shipping product quickly. While hiring an experienced firm to design and build (or renovate) your plant is critical, there are things owners can do to ensure a project moves as efficiently as possible.
Success story: US Cold Storage
Stellar recently designed and built a food distribution facility for US Cold Storage in Laredo, Texas. The project had an aggressive schedule, and as the senior project manager, my job was to ensure we met those deadlines.
Despite a month of unexpected weather delays, we worked creatively and brought in additional crews that worked ten-hour days and six- to seven-day weeks. This allowed us to complete the project in only eight months, just in time to harvest Mexican strawberries.
Mar 7, 2019
Photo by Matt Harding, Yuma Sun
As the economy thrives and capital investment grows, the construction market continues to face a labor shortage in 2019. This can especially be a factor when it comes to skilled labor for specialized disciplines, such as refrigeration.
What does this mean for food and beverage companies looking to build or expand? If it’s been a few years since your business has tackled a large capital investment project, you’ll need to manage expectations and plan accordingly. Today’s economy is a different playing field with different challenges.
If you’re planning to invest in a new facility, renovation or expansion, here are four things you can do to avoid budget surprises along the way.