Jul 18, 2019
The need for cold storage facilities is greater than ever. Product integrity and fresh products are in demand as Millennials become major players in the consumer market. This generation of buyers favor healthier, fresher and higher quality products that have a shorter shelf life — meaning an efficient distribution network is crucial to serve these consumers.
But how can you design your warehouse cost-effectively?
Jun 28, 2018
Whether you’re designing a new food and beverage facility or renovating an existing one, it’s important to consider the materials you choose for to surround your processing — literally.
When it comes to food safety, these features sometimes get less attention than other factors — such as equipment, ingredient storage/segregation and product handling — but they can be a plant’s Achilles heel if ignored.
Today, we’re going to look at the best practices when selecting materials for your facility’s flooring, walls, ceilings and doors.
Aug 10, 2017
Generally speaking, a roof is designed to keep the interior of a building dry and safe from the elements. When it comes to roofing for cold storage facilities, however, just being water-tight isn’t enough: Vapor-tight and energy-efficient roof systems are a specialty requirement.
There are a number of variables to juggle when designing and building a cold storage warehouse, including flooring systems, doors, equipment options and whether you’re incorporating any value-added service offerings. But don’t forget to look up — the wrong roof can make or break the long-term success of a refrigerated facility.
Aug 11, 2016
Photo credit: Robert Pepple
Flooring systems are one of the most critical elements in food and beverage facility design. However, owners often don’t consider selecting a flooring system until after the preliminary design phase. This is the wrong approach. You should discuss flooring systems before they are specified and before designers are in the bidding phases to facilitate the most successful system for your facility.
How unfit doors can increase utility costs and diminish energy savings
Apr 7, 2016
Did you know a single weak link in your building envelope can have a major impact on your food plant’s energy efficiency? Take your facility’s doors and door openings. In an otherwise well-insulated and well-designed facility, an improperly designed door opening can erase a big portion of energy and utility savings. Your entire building envelope, from the windows to the walls, must be tightly sealed to achieve the utmost energy efficiency—including the doors.
Sep 24, 2015
At the close of 2014, data released by the International Association of Refrigerated Warehouses showed that the total capacity of refrigerated warehouses has increased 20 percent since 2012. And over the past few months, trade magazines have been honing in on the topic, tapping into our team members at Stellar for insights into cold storage construction, including rising technologies, efficiencies and best practices.
Aug 13, 2015
Are you failing to tend to what’s right underneath your feet? Though concrete freezer floors can last up to more than half a century, the underfloor heating system beneath still requires regular preventive maintenance. If you don’t take the proper precautions, frost can form in the sub-grade soils resulting in raised, cracked floors and a host of potential problems, including: safety concerns, operational issues and significant structural damage.
Apr 17, 2014
The floors of food distribution facilities must endure a lot wear and tear, with heavy forklift traffic continually moving across the surface. As new warehouse facilities are being built, owners are choosing to invest in shrinkage-compensating concrete for the flooring, which eliminates control joints, reduces curling, and minimizes cracks.
Apr 10, 2014
Today, many food distribution warehouse owners are turning to a new fire protection system designed specifically for cold storage facilities. The Quell™ Fire Sprinkler System, developed in 2006, is an advanced system that uses a “surround and drown” approach to rapidly control a fire using a large volume of water. This not only puts out the fire quickly, but also reduces heat and minimizes damage to the distribution facility itself and to the contents and products.
Building Envelope Series
Dec 30, 2013
Insulated metal panels (IMPs) installed on a building exterior provide an excellent thermal envelope. In contrast to other envelope assemblies, IMPs more effectively reduce thermal bridging. With the industry continually striving to build more sustainable designs, IMPs are by far the best and most thermally efficient product available today.